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CORRECTIVE ACTION:

1. Check power supply

A. Replace fuse*

B. Reset breaker*

2. Adjust or replace belt

3. Replace motor

A. Adjust belt tension or replace

B. Lubricate or replace bearings

C. Adjust motor sheave to obtain motor 

nameplate full load amps*

D. Call electrician

1. Open relief vents to increase exhaust

2. Adjust motor sheave to obtain motor 

nameplate full load amps

3. Adjust belt tension or replace

1. Open relief vents to increase exhaust

2. Adjust to direct airflow as required

3. Check water distribution system

A. Replace pads

B. Repack pads

C. Clean troughs, unplug holes

D. Clean or replace pump

E. Check for leaks and correct

F. Clean or replace distributor

G. Clean or replace bleed-off 

H. Clean basket

1. Adjust belt tension

2. Lubricate bearings, replace if needed

3. Correct motor sheave adjustment  DO 

NOT exceed motor nameplate amps*

4. Check and correct alignment

1. Adjust float

2. Replace float valve

3. Tighten standpipe (hand tight)

1. Lubricate or replace bearings

2. Re-center wheel in housing

3. Inspect wheel, replace if necessary

4. Inspect blower components, tighten

1. Inspect and adjust, replace as required

1. Open relief vents to increase exhaust

1. Drain, clean and flush reservoir

2. Check bleed-off, replace pads

3. Turn pump ON for several minutes 

prior to starting cooler

PROBLEM / SYMPTOM:
Units fails to start or deliver air

Unit starts, air delivery 
inadequate

Inadequate cooling

Motor cycles or fails to operate

Water draining from unit

Knocking or banging sound

Blower shakes or rattles

Excessive humidity inside 

Musty or unpleasant odor

POSSIBLE CAUSE:

1. No electrical power to unit

A. Fuse blown

B. Circuit breaker tripped

2. Belt loose or broken

3. Motor overloaded and/or frozen bearings

A. Belt too tight or broken

B. Blower wheel bearings dry / frozen

C. Motor overloaded

D. Inadequate wiring, non-functional 

breaker or motor starter

1. Lack of adequate air exhaust

2. Motor under loaded

3. Belt too loose

1. Inadequate exhaust from building

2. Air registers / diffusers improperly set

3. Inadequate water supply / pad not wet

A. Pads clogged

B. Dry or open spots on pad

C. Trough holes / slots plugged

D. Pump not working

E. Loose connections in water system

F. Distributor clogged or corroded

G. Inadequate bleed-off (pads clogging)

H. Pump basket clogged

1. Excessive belt tension

2. Blower shaft tight or frozen

3. Motor overloaded

4. Pulleys mis-aligned

1. Float arm improperly set

2. Seat in float valve leaking

3. Standpipe not tight

1. Bearings dry

2. Wheel rubbing blower housing

3. Rotating off-balance

4. Loose parts

1. Belt or pulley loose

1. Inadequate exhaust from building

1. Stale or stagnant water in cooler

2. Pads clogged or mildewed

3. Pads not completely wet before 

starting blower wheel

Troubleshooting:

The following guide is intended to help you diagnose and fix some of the most commonly encountered problems; by no means does this 
guide cover all of the possible problems you may encounter. If you cannot diagnose and correct the problem, or if it persists, contact 
qualified service personnel. All electrical work should be done by, or with the help of, a qualified electrician.

8    UL Classified  Industrial / Commercial Evaporative Cooler Use and Care Manual

* - If condition persists, call electrican

Summary of Contents for D8801

Page 1: ...tives or treatments in this cooler will void the warranty Your warranty does not cover shipping damage Report all shipping damage at once to dealer or carrier making the delivery For future reference...

Page 2: ...coolers are used to cool large areas such as factories auditoriums or supermarkets divide the area and strategically locate units of proper capacity in each area Install coolers in a location where on...

Page 3: ...with the installation location and installed in accordance with N E C Articles 240 and 430 These devices shall be U L Listed short circuit protection devices sized and installed in accordance with spe...

Page 4: ...and alignment is important proper setup reduces power consumption and prolongs life of belt and motor When installing or adjusting belt loosen the motor adjustment bolts and adjust to proper tension...

Page 5: ...ts Check torque on setscrews and cabinet hardware Motor and Blower Pulley set screws 95 in lbs Blower Wheel set screws 1 per side 150 in lbs Cabinet hardware 25 in lbs GENERAL INSPECTION Initial Start...

Page 6: ...otor blower assembly Check belt condition and replace it if frays or cracks appear Check alignment of blower pulley with motor pulley Cleaning Water Pump Hose CAUTION Disconnect all electrical power t...

Page 7: ...sition pump as shown for your specific model make sure pump sits flat on bottom Bend bracket as required to conform to the mounting surface Using slotted holes in bracket as a guide mark and drill two...

Page 8: ...xcessive humidity inside Musty or unpleasant odor POSSIBLE CAUSE 1 No electrical power to unit A Fuse blown B Circuit breaker tripped 2 Belt loose or broken 3 Motor overloaded and or frozen bearings A...

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