Phoenix Solar TectoFlat, Installation Instructions And Use

Page 1: ...UCTIONS Status 09 11 Subject to errors and technical modifications Phoenix Solar AG Hirschbergstrasse 8 85254 Sulzemoos Germany Phone 49 0 8135 938 130 Fax 49 0 8135 938 198 Page 1 of 27 Installation Instructions Phoenix TectoFlat ...

Page 2: ...istribution on the roof and aerodynamic design Particularly suited for roofs with low load reserves Installation Fast installation thanks to pre assembly and low number of individual parts No roof penetrations except with profiled metal sheet roofs Quality and price Low costs thanks to the use of innovative and proven materials Wind tunnel and structural tests by independent institutes confirm sec...

Page 3: ...tning protection 15 9 Standards and regulations 18 Appendix A Installation of MiaSolé and First Solar modules 17 Appendix B Installation on trapezoidal sheet metal 23 Appendix C Installation of wind detector shield 27 Status 04 12 Subject to errors and technical modifications Phoenix Solar AG Hirschbergstrasse 8 85254 Sulzemoos Germany Phone 49 0 8135 938 0 Fax 49 0 8135 938 999 Page 3 of 27 ...

Page 4: ...d the public mains grid must be performed by a qualified and approved electrician hoenix Solar AG is not liable for services provided by third parties in particular planning and other services voltage is to cover the modules The maximum permissible system voltage of the solar system must never be exceeded When working in the vicinity of electrical overhead lines or with string open circuit voltage...

Page 5: ...antity of the weights required to ensure stability Your personal Phoenix contact will support you in completing these plans The implementation of the roof coverage and ballast plan mus st 4 Overview Triangular set with elevation rail 380 short with elevation rail 540 long 190196 Pre assembled 190197 Pre assembled 260266 In individual parts 260279 In individual parts 90150 Wind deflector 380 261119...

Page 6: ...ll the TectoFlat for framed modules Further information for frameless modules by First Solar and MiaSolé is available in Appendix A The instructions for the installation on trapezoidal sheet are described in Appendix B Status 04 12 Subject to errors and technical modifications Phoenix Solar AG Hirschbergstrasse 8 85254 Sulzemoos Germany Phone 49 0 8135 938 0 Fax 49 0 8135 938 999 Page 6 of 27 ...

Page 7: ...d TectoFlat triangular set The front ground joint should always be attached to the third hole of the series of three holes in the bottom rail see Figure 1 Make sure the ground joints are oriented correctly the ground joints are correctly installed when the upper ends of the elongated hole point outwards The hole you need to use from the right hole pattern in the bottom rail will depend on the desi...

Page 8: ...mm 800 1 000 1 000 Elevation rail A mm 540 540 380 Hole spacing X mm 1 100 28 3 29 1 20 2 1 150 25 7 28 0 19 1 1 200 22 7 26 7 17 6 1 250 25 1 15 7 1 300 23 3 Tilt angle α 1 350 21 3 Table 1 Possible module tilt angles of framed modules In case of strongly differing module widths the tilt angle can generally be calculated using the law of cosines 30 2 30 arccos 2 2 2 W X A W X Note Framed modules ...

Page 9: ...tection mats and large sized formwork panels should be placed under and around the workbench and over frequently used roof areas to protect the roof membrane and insulation This applies in particular to membrane roofs with insulation under the waterproofing and inverted roofs Place the solar module with the reverse side facing upwards on the workbench and attach it to two triangular sets each with...

Page 10: ...joint to one side see Figure 4 Figure 4 Lifted ground joint for attaching the module Important Make sure the connection socket is in the correct position in order to guarantee problem free module wiring at a later stage see Figure 5 Figure 5 Position of the connection socket Status 04 12 Subject to errors and technical modifications Phoenix Solar AG Hirschbergstrasse 8 85254 Sulzemoos Germany Phon...

Page 11: ...e modules precisely 1 5 m 1 5 m 10 mm Figure 6 Clearance and minimum distance to roof edge A clearance of at least 10 mm should be kept between two modules You should ensure a minimum distance to the roof edge of 1 5 m see Figure 6 In the event that a ground joint is not in contact with the roof surface due to uneven roof surfaces loosen the screw attached to the ground joint and adjust the positi...

Page 12: ...ights can be taken from the ballast plan The ballast plan should be checked for accuracy by an independent structural engineer In order to affix the ballast place two 1050 connectors over the bottom rail and cover them with paving stones in such a way that they are framed by the two profile rails Two connectors together should not bear more than 30 kg in weight Use two additional connectors if you...

Page 13: ...achment The wind deflector is 2 08 m long i e it is higher than a standard module about 1 65 m long In the event that the wind deflector extends beyond the elevation rail of the adjacent module the next wind deflector can be attached overlapping that elevation rail and the two wind deflectors can be connected together by clamping see Figure 10 Figure 10 Overlapping option Figure 11 Screwing option...

Page 14: ...in the corner of the roof red area in Figure 13 should all be connected to connectors In the edge area yellow area in Figure 13 one bottom rail for each module should be installed In the remaining roof area connecting every fourth bottom rail is sufficient Figure 13 Overview of attachment of connectors Status 04 12 Subject to errors and technical modifications Phoenix Solar AG Hirschbergstrasse 8 ...

Page 15: ... solar system and the mounting system must be grounded If the system is not grounded then this can result in capacitive voltages that are dangerous to humans The grounding can be achieved e g via the system connection to the equipotential bonding bar of the house or via an external grounding stake Type NYM J or NYY Y grounding cables with a minimum cross section of 16 mm satisfy the current regula...

Page 16: ...he solar generator and the inverter can also help to reduce overvoltages Inverters usually have a built in varistor for limiting overvoltages Status 04 12 Subject to errors and technical modifications Phoenix Solar AG Hirschbergstrasse 8 85254 Sulzemoos Germany Phone 49 0 8135 938 0 Fax 49 0 8135 938 999 Page 16 of 27 ...

Page 17: ...o the low volt e grid of the energy supply companies ZVDH regulations issued by the Central Association of the German Roofing Trade DIN VDE 0185 Lightning protection st DIN 1055 Design loads for buildings DIN 18299 General rules for all types of constructi DIN 18338 Roof covering and roof sealing DIN 18451 Scaffolding work DIN 18800 Steel construction DIN EN 60728 11 Safety requirements for cable ...

Page 18: ...190200 Triangular set for MiaSolé with 380 elevation rail 190201 Triangular set for MiaSolé with 380 elevation rail Non pre assembled triangular sets 260286 Triangular set for First Solar with 380 elevation rail 260288 Triangular set for First Solar with 540 elevation rail 260282 Triangular set for MiaSolé with 380 elevation rail 260284 Triangular set for MiaSolé with 540 elevation rail Status 04 ...

Page 19: ... rail A mm 380 540 380 540 Hole spacing X mm 1 250 17 4 24 8 1 300 17 24 3 1 350 16 3 23 6 15 9 1 400 15 3 22 6 15 7 22 3 1 450 14 21 6 15 2 21 8 Tilt angle α 1 500 12 3 20 3 14 5 21 1 Table 2 Possible module tilt angles of laminate modules Status 04 12 Subject to errors and technical modifications Phoenix Solar AG Hirschbergstrasse 8 85254 Sulzemoos Germany Phone 49 0 8135 938 0 Fax 49 0 8135 938...

Page 20: ...ned not included in the scope of delivery You will find drawings of these templates at the end of this appendix Figure 17 Workbench with installation template Status 04 12 Subject to errors and technical modifications Phoenix Solar AG Hirschbergstrasse 8 85254 Sulzemoos Germany Phone 49 0 8135 938 0 Fax 49 0 8135 938 999 Page 20 of 27 ...

Page 21: ...h the elevation rail to the bottom rail at the required pitch angle Figure 19 Module assembly on workbench 2 The positioning of the modules on the roof and all other installation stages should then be completed according to the instructions for framed modules See from page 10 onwards Status 04 12 Subject to errors and technical modifications Phoenix Solar AG Hirschbergstrasse 8 85254 Sulzemoos Ger...

Page 22: ...he installation device for First Solar modules Status 04 12 Subject to errors and technical modifications Phoenix Solar AG Hirschbergstrasse 8 85254 Sulzemoos Germany Phone 49 0 8135 938 0 Fax 49 0 8135 938 999 Page 22 of 27 ...

Page 23: ... the installation device for MiaSolé modules Status 04 12 Subject to errors and technical modifications Phoenix Solar AG Hirschbergstrasse 8 85254 Sulzemoos Germany Phone 49 0 8135 938 0 Fax 49 0 8135 938 999 Page 23 of 27 ...

Page 24: ...e individually checked and taken into account during planning Additional tools required Blind rivet nut setting tool Note We recommend the 2007 HY device from HEYMAN as a blind rivet nut setting tool Components for fastening to trapezoidal sheet 260290 Trapezoidal sheet fastening set Trapezoidal sheet triangular set non pre assembled 260323 For framed modules 380 elevation rail 260324 For framed m...

Page 25: ...ing at a distance of 70 mm in the centre of a raised beading in the trapezoidal sheet The second raised beading on which a triangular set is attached should be selected in such a way that the triangular set is framed by the two trapezoidal sheet fastenings see figure X min 100 mm X Figure 23 Determining the raised beading distance Status 04 12 Subject to errors and technical modifications Phoenix ...

Page 26: ...lind rivet nut setting tool in order to affix the rivets Note After riveting the blind rivet nuts the roof is watertight again Important Before using the setting tools please read through the manufacturer s operating manual and observe the accident prevention regulations Figure 24 Exploded view of the trapezoidal sheet fastening Status 04 12 Subject to errors and technical modifications Phoenix So...

Page 27: ...0 Fax 49 0 8135 938 999 Page 27 of 27 Appendix C Installation of wind deflector set 540 Art No 261119 Place the wind deflector in the notches of the elevation rail Fasten the wind deflector using the clamp at the upper end of each triangular set Bend the tab of the lower notch on the elevation rail towards the wind deflector Clamp Notch tab ...