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the point they create a system problem.
Three aluminum (20”x20”x2”) air filters must be checked 

regularly. Two filters are located near the process air inlet.  

The other one is located near the reactivation air inlet.
Wash the filters with fresh water. Clean the filter from the 

downstream side, forcing debris toward the filter inlet. Dry the 

filters completely before installing them in unit. Replacement 

filters can be ordered from the factory or purchased locally if 

available.

DO NOT

 operate the unit without the filters or with less 

effective filters as the desiccant wheel inside the unit will 

become clogged and require disassembly to clean.

6.4 Blower and Motor

Blower and motor bearings are permanently lubricated and 

do not require maintenance. Blower wheel - inspect wheel 

blades for accumulation of dust and dirt. Clean thoroughly 

with compressed air and or vacuum. The wheel should 

not strike the housing or the inlet ring. Make sure wheel is 

rotating in the proper direction.

6.5 Drive Motor

The media drive motor is permanently lubricated and 

requires no maintenance.

6.6 Rotor Drive Chain

A spring loaded tensioner keeps the chain sufficiently 

tensioned. Check the chain for signs of excessive wear. 

Replace as necessary. If additional tension is required, simply 

tighten the nuts on the tension springs as required. 

6.7 Seals

High temperature seals separate the process and 

reactivation compartments. Normally, the seals will not 

require service or replacement. However, should damage 

occur, or if poor performance as the result of an air leak is 

suspected, the following inspection must be performed to 

determine whether the seals should be replaced:

Inspection:

1)   Turn the unit off and remove the access covers.
2)   Visually inspect for gaps between the desiccant media
  

and the seals.

3)   If significant gaps, wear, or damage are observed,  

 

the seal needs to be replaced.

6.8 Desiccant Media

The silica gel desiccant media supplied with the dehumidifier 

will last indefinitely under ideal conditions. Due to the nature 

of desiccants they make very good filters. The life of the 

desiccant is directly related to the airborne contaminates 

passed through it. Atmospheric contaminants, exposure to 

acidic gases/or air streams, and contact with petroleum 

based airborne particles can reduce the efficiency of the 

desiccant media. The preferred method of cleaning is to 

blow dust out with compressed air. Proper filtration and 

preventing contact with chemicals will greatly improve the life 

of the desiccant. Inspect the face of the media to see that no 

surface damage has occurred. If damage is noticed, please 

contact Therma-Stor at 1-800-533-7533 for assistance. The 

rotor should turn smoothly upon the shaft, if not check the 

support bearings.

Servicing the Phoenix 4800E with its high voltage 

circuitry presents a health hazard which could result in 

death, serious bodily injury, and/or property damage. Only 

qualified service people should service this unit.

ELECTRICAL SHOCK HAZARD: Electrical power must be 

present to perform some tests; these tests should be 

performed only by a qualified service person.

Summary of Contents for 4800 E

Page 1: ...at the installation operation and maintenance can proceed successfully Ultimate satisfaction depends on the quality of the installation and thorough understanding of the operation of this equipment The dehumidifier is built around tested engineering principles and has passed a thorough inspection for quality of workmanship and function 3032 pints day AHAM 4800 CFM process airflow Dries in temperat...

Page 2: ...y before using this unit Proper adherence to these instructions is essential to obtain maximum benefit from your Phoenix 4800E 1 Specifications Specifications for 4800E Part No 4028003 with Frame Part No 4029191 without Frame Power 480 VAC 3 Phase 106 FLA Water 3032 pints day AHAM Removal Blower 4800 CFM Process Air Flow 2000 CFM Reactivation Air Flow Operating 10ºF to 140ºF Range Filters Process ...

Page 3: ... maximize service life and performance 3 1 Inspection Thoroughly inspect the machine to insure no damage has occurred during shipping or on the job site 3 2 Location Note the following precautions when locating the Phoenix 4800E The 4800E is designed to be used indoors or outdoors If the humid area is very large dehumidification can be improved by adding an outlet duct to circulate process air to ...

Page 4: ...E is a powerful tool capable of removing a great deal of water from most environments Care must be taken to avoid secondary damage of over drying and or unexpected condensation The Phoenix 4800E removes vapor water from the incoming process air stream and transfers it to the outgoing reactivation air stream The reactivation exhaust air is hot and wet Take care to prevent the reactivation exhaust a...

Page 5: ... terminals 3040 and 3042 The external control must be designed to operate a 115 VAC circuit 5 5 Alarm Light and Horn The alarm indicator lamp illuminates and horn sounds to indicate that a fault condition exists The fault conditions could be Motor Overload process or reactivation Reactivation Temperature greater than 375 F No dehumidification i e saturated wheel Low reactivation airflow Stuck heat...

Page 6: ...lly the seals will not require service or replacement However should damage occur or if poor performance as the result of an air leak is suspected the following inspection must be performed to determine whether the seals should be replaced Inspection 1 Turn the unit off and remove the access covers 2 Visually inspect for gaps between the desiccant media and the seals 3 If significant gaps wear or ...

Page 7: ...7 www UsePhoenix com sales UsePhoenix com Toll Free 1 800 533 7533 7 Panel Layout Wiring Diagram ...

Page 8: ... L1 L2 L3 3L1 3L2 3L3 8 AWG PER PHASE TYPE MTW 3CB 90 DEG C COPPER 40A 24 KW 28 9FLA HEATER C HCR 8 AWG PER PHASE TYPE MTW 90 DEG C COPPER 4T2 4T3 4T1 FIELD DETERMINE L1 L2 L3 4L1 4L2 4L3 PMS 14 AWG PER PHASE TYPE MTW OLR P 90 DEG C COPPER 7 5HP 3600 RPM PROCESS MOTOR PMS 14 AWG PER PHASE TYPE MTW 90 DEG C COPPER 10 9FLA 5T2 5T3 5T1 FIELD DETERMINE L1 L2 L3 5L1 5L2 5L3 RMS 14 AWG PER PHASE TYPE MT...

Page 9: ...9 www UsePhoenix com sales UsePhoenix com Toll Free 1 800 533 7533 7 Panel Layout Wiring Diagram ...

Page 10: ...xcessive infiltration of humid air into the controlled area 4 Area not vapor tight Seal with paint or vapor barrier 1 Dehumidistat needs adjustment Re adjust 2 Improper settings Re adjust Faulty humidity controls 3 Defective Replace 1 Dirty filter Clean or replace 2 Obstruction at inlet outlet or ducting Remove obstruction Inadequate air flow 3 Clogged desiccant media high pressure differential ac...

Page 11: ...lay AR a ALARM lamp illuminates b Alarm horn sounds c Terminals 3080 and X2 energize These terminals can be utilized for an external alarm 1 amp maximum d Time relay TR1 starts the 5 minute heater cool down cycle Following the delay I TR1 relay energizes opening contacts for the COOL DOWN light and reactivation blower motor starter RMS Rotor motor terminals 3470 and X2 de energize Reset alarm by t...

Page 12: ... 1 4027228 1 Blower Reactivation 460V 5HP 2 4027229 1 Blower Process 460V 7 5HP 3 4028630 1 Probe Thermocouple Type J 12 4 4028633 3 Heating Element 24KW 5 4020175 1 Dehumidistat 6 4028771 1 Temperature Controller with Control Output Board Relay SPST 7 4032306 1 Control Box 8 4030198 2 Fusa 2A 9 4030199 1 Fuse 4A ...

Page 13: ...er repair or installation accident acts of nature or any other cause beyond Therma Stor Products reasonable control Limitations and Exclusions If any 4800 part is repaired or replaced the new part shall be warranted for only the remainder of the original warranty period applicable thereto but all warranty periods will be extended by the period of time if any that the 4800 is out of service while a...

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