Phoenix MELANGE, Operating And Service Manual

Page 1: ...Ver Phoenix 1 0 _ 01 09 2019 1 Phoenix Mixer India Pvt Ltd MELANGE Semi Automatic Gyroscopic Mixer Operating and Service Manual 2008 Phoenix Mixer India Pvt Ltd ...

Page 2: ...Unless otherwise indicated all references to companies names data and addresses used in the screens and or examples are purely coincidental and serve only to clarify the use of the Phoenix Mixer Phoenix shall not be liable for technical or editorial errors or omissions made herein nor for incidental or consequential damages resulting from the performance or use of this material If you require addi...

Page 3: ...t Ltd 1 INDEX SAFETY INSTRUCTIONS 4 2 INTRODUCTION 5 3 TECHNICAL SPECIFICATIONS 6 4 WARRANTY TERMS 8 5 SAFETY SPECIFICATIONS 9 6 INSTALLATION 10 7 CONTROLS 14 8 OPERATIONS 15 9 MAINTENANCE TROUBLESHOOTING 17 10 SCHEMATIC DIAGRAM 21 11 SPARE PARTS LIST 23 ...

Page 4: ... door is closed DO NOT ATTEMPT TO ALTER ELECTRICAL INTERLOCK MECHANISM In case of emergency press the Red Emergency Stop button Do not overload the machine Check that the weight and dimension of the mixing can are suitable Use only undamaged and sturdy Mixing Can If you don t the container may burst Never lift large and heavy Can into the machine The mixing Can has to be closed completely Make sur...

Page 5: ...MELANGE is user friendly The MELANGE has been designed to meet the demands of the retail market The dimension of the machine makes it versatile and suitable for use in all environments The unique design results in reduced maintenance and in color mixing at the lowest cost per liter produced MELANGE is a rugged and reliable mixer which performance and design exhibits the qualities of a strong and s...

Page 6: ...EN MAX 410 MM GYRO CLOSE MIN 65 MM GYRO RPM 120 RPM BOTTOM DISC RPM 240 RPM CLAMPING MANUAL VERTICAL POSITIONING MANUAL MACHANICAL LOCK PIVOT MAIN MOTOR 1 HP SINGLE PHASE 230 110Vac 50 60 Hz 1440 RPM MAXIMUM NOISE LEVEL 55 Db POWER SUPPLY 230V 50 60 Hz POWER SUPPLY OPTIONAL 110 V 60Hz ELECTRONICS BOARD TIMER MACHANICAL TIMER 5 Min LOCKING DOOR DEVICE Safety Door S W AVAILABLE GYROSCOPIC MOTION CLO...

Page 7: ... parts of control Systems Part 1 General principles for design EN 1088 1995 Safety of machinery Interlocking devices associated with guards EN 294 1992 Safety of machinery Safety distances to prevent danger zones being reached by the upper limbs EN 953 1997 Safety of machines Guards General requirements for the design and construction of fixed and movable for coating materials PrEN 12757 1 Mixing ...

Page 8: ...foregone profit or other material losses on the part of the customer is expressly excluded Warranty and liability claims for personal or material damage are excluded if attributable to one or more of the following causes The part unit shall be returned with transportation charges prepaid If the fault has been caused by misuse or abnormal conditions of operation repairs will be billed at a normal c...

Page 9: ...nts Risk to personnel is possible in two areas Operator area Maintenance area Maintenance area Operator area THIS EQUIPMENT MUST BE GROUNDED Attention Connect this product to a dedicated electrical circuit no other devices shall be connected to this circuit Do not use extension cords to connect this product Attention Only trained personnel shall be permitted access to the electrical wiring within ...

Page 10: ...inimum 5 Do not store flammable materials or other materials inside the machine The area in which the MELANGE is installed must be kept free of exposed flames incandescent fixtures or other devices that might create sparks 6 It is recommended that a ventilation system guaranteed to maintain the concentration of dangerous vapors around electrical components at less than 30 be installed 7 When the M...

Page 11: ... electrical fires be readily accessible Safety devices The machine is equipped with the following safety devices Emergency Stop Button Door Lock and sensor Emergency Stop Button For safety reasons all users should know the location of the Emergency Stop button and how to use it The RED Emergency Stop push button is located on the Left Hand control panel on the top front of the mixer to the left of...

Page 12: ... vicinity The circuit shall be installed in accordance with local codes The receptacle shall be of a configuration appropriate for the voltage and current rating of the circuit INSTALLATION It is recommended that during the installation of the mixer protective gloves be worn in order to prevent hand injuries Unpack the MELANGE Mixer Ensure the machine has not been damaged in any way Position the m...

Page 13: ...oenix Mixer India Pvt Ltd 7 CONTROLS LEFT HAND CONTROL PANEL RIGHT HAND CONTROL PANEL STOP Button Illuminated RED door is unlocked Mechanical Timer sets mixing time Emergency Stop Button START Button Illuminated Green when mixer running ...

Page 14: ...Ver Phoenix 1 0 _ 01 09 2019 14 Phoenix Mixer India Pvt Ltd LOGIC CARD AS670 101 ME ...

Page 15: ...usly illuminated RED and the door will unlock CAN LOADING 1 Open the MELANGE Mixer door to its fully open position 2 Ensure the Can Holder Assembly is in the vertical top dead center TDC position with the Clamp Mechanical Mechanism at the top and locked in place If it is not use the two handles on the front of the Can Holder Assembly to rotate it to the TDC position Ensure the lock mechanism engag...

Page 16: ...art the mixing cycle The START button will be illuminated GREEN and the light on the STOP button will turn OFF The door will lock the Can Hold Assembly Lock will disengage and the Can Holder Assembly will spin for the set time to mix the paint Once the set time has expired the STOP button will illuminated RED the light in the START button will turn OFF and the Can Holder Assembly will come to a st...

Page 17: ...nt of the Can Holder Assembly slowly rotate the Assembly to the vertical top dead center TDC position with the Clamp Mechanical Mechanism at the top When it reaches this position the Clamp Assembly Lock will engage locking it in place Note If for some reason it is necessary to rotate the Can Holder Assembly after the lock has engaged Pull Shutter and Rotate the assembly off the TDC position The lo...

Page 18: ...tness If the floor surface is not plain then shift the Machine on a plain flat surface Machine makes a loud noise after every revolution Check the foundation of the Motor Check the tension of the belt joining the Motor pulley and the Main Wheel If found loose adjust it to the proper tension Check whether the belt has worn out If yes then replace the same with a new one Container clamped does not r...

Page 19: ...nnection of Door Switch If its Photo sensor Check reflector light Check Reflector Adjusting Transmission Belts Remove Cover for Motor from the machine Check belt tension which should bend 5 10mm while pressed with fingers in its side To Correct the tension set the bolt with motor as shown in the picture Check the belt by rotating the main pulley The belt should not be worn Put the back panel in it...

Page 20: ...Ver Phoenix 1 0 _ 01 09 2019 20 Phoenix Mixer India Pvt Ltd 10 SCHEMATIC DIAGRAM ...

Page 21: ...Ver Phoenix 1 0 _ 01 09 2019 21 Phoenix Mixer India Pvt Ltd 11 SPARE PART LIST ...

Page 22: ...Ver Phoenix 1 0 _ 01 09 2019 22 Phoenix Mixer India Pvt Ltd ...

Page 23: ...3 Phoenix Mixer India Pvt Ltd THANK YOU Phoenix Mixer India Pvt Ltd Plot No 7 College Road Vadkun Dahanu Road 401602 Dist Palghar Maharashtra INDIA Phone 91 2528 221120 223324 www phoenixmixer com An ISO 9001 2015 Certified Company ...