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User Manual

  

A311D0002 Rev 2.0  

11-Nov-2021 
 
 

 

 

Page 18 of 26 

 
 
 

 
 

PI (Physik Instrumente) L.P. 
16 Albert Street, Auburn, MA 01501 
Tel: 508-832-3456  Fax: 508-832-0506   
Email: air@pi-usa.us 

7. 

Startup and Operation of the Stage 

See the user’s manual of the controller being used with the A-311 stage for instructions about startup and 
operation.  
 
Note that the servo tuning values may need to be adjusted if the payload mass or size changes.  If PI was not 
given user application information at the time of order, the servo was tuned with no payload mass. 

 

Moving parts of the stage can cause crushing or shearing injuries. All personnel must remain clear 
of any moving parts. 

 

Collisions can damage the stage and the payload.   

  Take care when operating the stage to ensure that no collisions are possible between the 

stage, the load to be moved, and the environment in the motion range of the stage.   

  Do not place any objects in areas where they can be caught by moving parts.   

  Stop the motion immediately if a controller malfunction occurs.  

 

Do not attempt to operate the stage with the shipping lock installed.   

 

The A-311 can develop high forces and accelerations. If the stage has been improperly or 
incompletely installed, the stage, the payload, and the environment can be damaged during 
operation. 

 

The stage table should never be moved without the air supply turned on. Moving the stage table 
with no air supply, causing sliding metal-to-metal contact, may damage the bearing surfaces. 

 

The drive mechanism of the A-311 is not self-locking. The stage can therefore unintentionally move 
in the following cases: 

 

Switching off or restarting the controller 

 

Switching off the servo mode for the axis 

Unintentional displacement can damage the stage, the payload to be moved, and the environment.  

  Only operate the A-311 with a horizontally aligned motion axis. 

 

  Before switching off or rebooting the controller, take suitable measures to ensure that no 

unintentional displacement of the stage table is possible. 

 

Do not exceed the operating voltage range for which the A-311 is specified. 

 

Causing the stage table to hit the hard stop with maximum speed and force can cause damage to 
the stage and the payload. 

  Stop the motion immediately if a controller malfunction occurs. 

  Ensure that the end of the travel range is approached at low velocity. 

  Setup the motion controller to observe end of travel limits (if applicable). 

  Determine the maximum velocity for your application. 

  Set suitable soft limits for closed-loop operation on the controller. 

Summary of Contents for A-311.F Series

Page 1: ...v 2021 Page 1 of 26 PI Physik Instrumente L P 16 Albert Street Auburn MA 01501 Tel 508 832 3456 Fax 508 832 0506 Email air pi usa us A 311 F G Series PIglide Compact Planar XY Air Bearing Stage Linear...

Page 2: ...atent applications for the technology field Magnetic Direct Drives PIMag WO212146709A2 DE102012207082A1 2021 PI Physik Instrumente L P The text photographs and drawings in this manual are protected by...

Page 3: ...______________________________________________________ 10 3 4 Scope of Delivery _________________________________________________________________ 10 3 5 Accessories Cables ____________________________...

Page 4: ...____________________ 23 10 3 Encoder Specifications ___________________________________________________________ 23 10 4 Ambient Conditions _____________________________________________________________...

Page 5: ...s well as motion control concepts and applicable safety procedures 1 2 Symbols and Typographic Conventions The following symbols and markings are used in this User Manual Symbol Meaning If not avoided...

Page 6: ...e the A 311 for its intended purpose and only use it if it is in a good working order Read the user manual Immediately eliminate any faults and malfunctions that are likely to affect safety The operat...

Page 7: ...eration in conditions other than those specified can cause damage to the equipment The stage must be mounted securely Improper mounting can result in injury and damage to the equipment Use care when m...

Page 8: ...anual Missing information due to an incomplete user manual can result in minor injury and property damage Only install and operate the A 311 after having read and understood this user manual Personnel...

Page 9: ...The A 311 incorporates opposing lateral preload and magnetic vertical preload The brushless linear motor uses an ironless motor coil which means there is zero cogging and no attractive forces resultin...

Page 10: ...ebsite 7 Manufacturer s logo 8 CE mark 3 4 Scope of Delivery Item ID Component A 311 xxx XY stage according to the order Stage Mounting Screws M6 x 55 SHCS Transport lock kit and hardware A311D0002 Us...

Page 11: ...A 311 is unsuitable for vertical orientations The planar design of the stage allows motion in both X and Y directions orthogonal to each other 4 2 Linear Motor The A 311 series stage features three b...

Page 12: ...e mounted in such a way as to block the product label it is recommended to record the stage serial number for future reference The A 311 stage must always be transported and shipped with the shipping...

Page 13: ...is mounted to a non flat surface the stage can be distorted as the mounting screws are tightened This distortion will decrease the overall accuracy of the stage Adjustments to the mounting surface mu...

Page 14: ...ts such as loose screws Attracted objects can damage the stage Make sure mounting screws and tools are not pulled into the motor magnet track 7 Torque the mounting screws begin from the center out for...

Page 15: ...preload the air bearing See Section 10 1 Basic Specifications for detailed vacuum supply requirements Turning off the air supply when not in use When the stage is not in use the air supply may be tur...

Page 16: ...ize the possibility of bodily injury or death from electric shock in the case of malfunction or failure of the system make sure a protective earth conductor is properly connected The A 311 has an M4 t...

Page 17: ...d bodily injury or death disconnect all electrical power prior to making any electrical connections To minimize the possibility of electrical shock and bodily injury or death when any electrical circu...

Page 18: ...has been improperly or incompletely installed the stage the payload and the environment can be damaged during operation The stage table should never be moved without the air supply turned on Moving th...

Page 19: ...u have modified the servo control parameter settings see the manual of the controller Note that the servo tuning values may need to be adjusted if the payload mass or size changes 8 Maintenance Other...

Page 20: ...using a 4mm Allen wrench The bolts should be tight enough to prevent any motion of the bracket but do not require a specific bolt torque The stage is now secured and can be safely moved If the stage n...

Page 21: ...usa us Address 16 Albert Street Auburn MA 01501 USA Tel 508 832 3456 Fax 508 832 0506 If you have questions concerning your system have the following information ready Product codes and serial numbers...

Page 22: ...ower Y Axis 12 5 kg includes upper axis 15 kg includes upper axis Cabling Moving drag chains both axes Operating Pressure 5 60 to 70 psig 415 to 485 kPa Air Consumption 2 SCFM 56 SLPM Air Quality Clea...

Page 23: ...ode B Type Absolute Resolution 1 nm Output Signal BiSS C 32 bit serial Power Input 5 VC 250mA 10 4 Ambient Conditions Area of use For indoor use only Vacuum Operation This product is not compatible wi...

Page 24: ...11D0002 Rev 2 0 11 Nov 2021 Page 24 of 26 PI Physik Instrumente L P 16 Albert Street Auburn MA 01501 Tel 508 832 3456 Fax 508 832 0506 Email air pi usa us 10 5 Dimensions Figure 7 A 311 F G Series Sta...

Page 25: ...age IO Panel Pins are assumed to be N C if not shown below Motor Connector Y Left Y Right X Type DB3W3M Pin Function Description A1 PHA Motor phase A A2 PHB Motor phase B A3 PHC Motor phase C Encoder...

Page 26: ...ectrical operating device The operator is responsible for a standards compliant integration of the electrical device into the overall system 12 Old Equipment Disposal In accordance with EU law electri...

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