PI PIMAG V-412.xx6025E0 Series, User Manual

Page 1: ...V412M0008EN 5 11 2020 User Manual V 412 XX6025E0 PIMAG HIGH LOAD LINEAR STAGE M O T I O N P O S I T I O N I N G...

Page 2: ...10 4 4 Overview 11 4 4 1 Base Body 11 4 4 2 Drive 11 4 4 3 Drive Connector 11 4 4 4 Linear Encoder Connector 11 4 4 5 Purge Air System 12 4 5 Direction of Motion 13 4 6 Suitable Electronics 13 5 Unpa...

Page 3: ...nical Data 28 12 1 Specifications 28 12 2 Maximum Ratings 30 12 3 Ambient Conditions and Classifications 30 12 4 Dimensions 31 13 Old Equipment Disposal 33 14 Appendix 34 14 1 Pin Assignment 34 14 1 1...

Page 4: ...are protected by copyright With regard thereto Physik Instrumente PI GmbH Co KG reserves all rights The use of any text images and drawings is permitted only in part and only when indicating the sourc...

Page 5: ...ps without relevant sequential or der Lists p 5 Cross reference to page 5 RS 232 Label on the product indicating an operating element example RS 232 interface socket Start Settings Menu path in the PC...

Page 6: ...ity the colors proportions and degree of detail in illustrations can deviate from the actual circumstances Photographic illustrations may also differ and must not be seen as guaranteed properties 2 4...

Page 7: ...f there are touch voltages touching the V 412 xx6025E0 leads to serious injuries or death by electric shock Connect the V 412 xx6025E0 to a protective earth conductor before startup Do not remove the...

Page 8: ...the V 412 xx6025E0 to a third party also include this user manual as well as other relevant information provided by the manufacturer Only use the device on the basis of the complete user manual Missin...

Page 9: ...V 412 056025E0 102 mm 4 V 412 096025E0 204 mm 8 V 412 136025E0 305 mm 12 V 412 176025E0 407 mm 16 V 412 216025E0 508 mm 20 V 412 256025E0 610 mm 24 4 2 Product Labeling 1 2 1 3 2 6 7 5 4 Figure 1 Pro...

Page 10: ...Description V 412 xx6025E0 Linear stage according to the order p 9 For V 412 xx6025E0 with xx 03 05 09 13 V412B0036 Mounting kit for fixing the V 412 xx6025E0 consisting of 10 socket head screws ISO...

Page 11: ...position Therefore no referencing is necessary when switching on The position is measured directly at the motion platform which minimizes the influence of mechanical play and deformation when measurin...

Page 12: ...ing strips that seal the openings on the side of the V 412 xx6025E0 s base body and therefore reduces the amount of dust that can penetrate Active dust protection The active dust protection consists o...

Page 13: ...nnected to suitable electronics that supply the necessary voltage for operating and if required to evaluate the sensor and limit switch signals The following electronics are suitable Product number De...

Page 14: ...afterwards Unpack the V 412 xx6025E0 and remove the transport safeguard 1 Unpack the V 412 xx6025E0 with care 2 Compare the contents with the scope of delivery according to the contract and the delive...

Page 15: ...with large temperature changes The surface should have the same or similar thermal expansion properties as the V 412 xx6025E0 You have accounted for the space required to route cables without bending...

Page 16: ...o that the locating pins can be inserted into the corresponding locating holes with the V 412 xx6025E0 4 If necessary Allow access to the mounting holes in the base body of the V 412 xx6025E0 Possible...

Page 17: ...event of malfunction or failure of the system If there are touch voltages touching the V 412 xx6025E0 leads to serious injuries or death by electric shock Connect the V 412 xx6025E0 to a protective ea...

Page 18: ...are inserted too deeply can damage the V 412 xx6025E0 Pay attention to the depth of the mounting and locating holes p 32 in the V 412 xx6025E0 Only use screws and locating pins of the correct length f...

Page 19: ...screws and locating pins Screws and locating pins that are inserted too deeply can damage the V 412 xx6025E0 Pay attention to the depth of the mounting and locating holes p 32 Only use screws and loc...

Page 20: ...s Pay attention to correct pin assignment p 34 Connecting the V 412 xx6025E0 1 If necessary Remove the ESD protective caps from the connectors of the V 412 xx6025E0 2 All of the V 412 xx6025E0 s conne...

Page 21: ...ctor before startup Do not remove the protective earth conductor during operation If the protective earth conductor has to be removed temporarily e g for modifications reconnect the V 412 xx6025E0 to...

Page 22: ...e to collisions Collisions can damage the V 412 xx6025E0 the load to be moved and the surroundings Stop the motion immediately if an electronics malfunction occurs If possible adapt the travel range l...

Page 23: ...rm again and mount the load back onto the V 412 xx6025E0 p 18 8 1 Cleaning Requirements You have disconnected the V 412 xx6025E0 from the electronics Auxiliary Materials Required Soft lint free cloth...

Page 24: ...e disconnected the V 412 xx6025E0 from the electronics Moving the Motion Platform by Hand 1 Exert a steady force on the motion platform to move it 8 MAINTENANCE V412M0008EN 5 11 2020 24 M O T I O N P...

Page 25: ...command or incorrect syntax Send the ERR command in the PI electronics and check the error code Incorrect axis or channel commanded Make sure that the electronics use the correct axis respectively cha...

Page 26: ...ithout a safeguard can damage the V 412 xx6025E0 and lead to loss of accuracy Ship the V 412 xx6025E0 in the original packaging only and with the transport safeguard installed Attaching the transport...

Page 27: ...of the controller if applicable Version of the driver or the software if applicable Operating system on the PC if applicable If possible Take photographs or make videos of your system that can be sen...

Page 28: ...412 25 Unit Toler ance Active axes X X X Travel range 407 508 610 mm Pitch yaw 39 48 58 rad Max 10 Straightness flat ness 8 9 10 m Max Velocity unloaded 2000 2000 2000 mm s Max Positioning accura cy...

Page 29: ...it Toler ance Drive type Ironless 3 phase linear motor Intermediate circuit voltage RMS 300 V DC max Peak force 151 N typ Nominal force 33 N typ Peak current RMS 7 55 A typ Nominal current RMS 2 39 A...

Page 30: ...r M15 linear encoder Fitting for purge air hose with outside diame ter 4 mm Purge air system Operating pressure 2 to 6 bar 200 to 600 kPa Relative humidity 70 Absolute humidity 35 g m3 Recommended con...

Page 31: ...ree of protection according to IEC 60529 IP30 12 4 Dimensions B center of travel position reference position 6 6 10 8x6 4 15 1 2 LSW LE1 1 2 HDS 1 2 LSW LE2 1 2 HDS A D Energychain overlap at hardstop...

Page 32: ...platform of the V 412 xx6025E0 Dimensions and mounting holes Dimensions in mm Note that the decimal places are separated by a comma in the drawings 12 TECHNICAL DATA V412M0008EN 5 11 2020 32 M O T I O...

Page 33: ...order to fulfil the responsibility as the product manufacturer PI miCos undertakes environmentally correct disposal of all PI miCos equipment free of charge if it was made available to the market afte...

Page 34: ...PE Figure 12 M15 9 m Pin Function A Phase 1 B Phase 2 C Phase 3 1 Output Temperature sensor NTC 2 Output Temperature sensor NTC 3 Not connected 4 Not connected 5 Outer shielding PE Protective earth 1...

Page 35: ...B Not connected C Outer shielding 14 2 NTC Temperature Sensor The V 412 xx6025E0 is equipped with an NTC temperature sensor for monitoring the coil temperature The electrical resistance of the NTC tem...

Page 36: ...2 xx6025E0 electrical resistance over temperature 0 C to 80 C 0 200 400 600 800 1000 1200 1400 80 85 90 95 100 105 110 115 120 125 130 R T C Figure 15 NTC temperature sensor of the V 412 xx6025E0 elec...

Page 37: ...0 32957 10 20000 20 12511 25 10000 30 8045 40 5304 50 3578 60 2470 70 1739 80 1246 90 908 100 671 110 504 120 383 130 critical temperature 295 switching threshold 14 APPENDIX V412M0008EN 5 11 2020 37...

Page 38: ...following European directives Low Voltage Directive EMC Directive RoHS Directive The standards applied for certifying conformity are listed below Safety Low Voltage Directive EN 61010 1 EMC EN 61326 1...

Page 39: ...tioner moves until the hard stop and gets damaged PI positioners have mechanical noncontact optical or Hall effect limit switches Load Capacity Maximum load in the vertical direction when the V 412 xx...