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Picor Corporation • www.picorpower.com

PI2002-EVAL1 User Guide  Rev 1.0  

Page 2 of 11

The

Cool-ORing™ 

PI2002 with two external back-to-back

configured industry standard N-channel MOSFETs is a
complete Active ORing solution that also provides a Load
Disconnect feature designed for use in redundant power
system architectures. The PI2002 controls back-to-back
MOSFETs providing true bi-directional switch capabilities to
protect against both power source and load fault conditions. 

The gate drive output turns the MOSFETs on in normal steady
state operation, while achieving high-speed turn-off under 
a variety of potential system-level fault conditions, per
conventional Active ORing solutions with auto-reset once 
the fault clears. The PI2002 has the added benefit of being
able to protect against output load fault conditions that 
may induce excessive forward current and device over-
temperature by removing gate drive from the MOSFETs 
with an auto-retry programmable off-time. The back-to-back
MOSFETs drain-to-drain voltage is monitored to detect
normal forward, excessive forward, light load and reverse
current flow. The PI2002 provides an active low fault flag
output to the system during excessive forward current,
reverse current, light load, under-voltage, over-voltage and
over-temperature. A temperature sensing function turns 
off the MOSFETs and indicates a fault if the junction 
temperature exceeds 145°C.

Figure 1 shows a photo of the PI2002-EVAL1 evaluation
board, with two PI2002 controllers and four N-channel
MOSFETs used to form the two Active ORing channels that
also feature a Load Disconnect function. The board is built

with two identical Active ORing circuits with options and
features that enable the user to fully explore the capabilities
of the PI2002 universal Active ORing with Load Disconnect
controller. 

Figure 1 

– PI2002-EVAL1 Evaluation Board (1.8" x 1.8")

Terminals Rating

Vin1, Vin2

8 V / 20 A

Vaux1, Vaux2, (R11 = R19 = 10 

Ω

)

-0.3 V to 17.3 V / 40 mA

FT1, FT2

-0.3 V to 17.3 V / 10 mA

Terminal

Description

Vin1

Power Source Input #1

or bus input designed to accommodate up to 20 A continuous current. 

Vaux1

Auxiliary Input Voltage #1

to supply PI2002 VC power. Vaux1 should be equal to Vin1 plus 5 V or higher. 

See details in Auxiliary Power Supply (Vaux) section of the PI2002 data sheet.

Rtn1

Vaux1 Return Connection: 

Connected to Ground plane 

Gnd

Vin & Vout Return Connection:

Three Gnd connections are available and are connected to a common point, the Ground 

plane. Input supplies Vin1 & Vin2 and the output load at Vout should all be connected to their respective local Gnd connection.

Vin2

Power Source Input #2

or bus input designed to accommodate up to 20 A continuous current.  

Vaux2

Auxiliary Input Voltage #2

to supply PI2002 VC power. Vaux2 should be equal to Vin2 plus 5 V or higher. 

See details in Auxiliary Power Supply (Vaux) section of the PI2002 data sheet.

Rtn2

Vaux2 Return Connection: 

Connected to Ground plane

FT1

PI2002 (U1) Fault Pin: 

Monitors U1 fault conditions 

FT2

PI2002 (U2) Fault Pin: 

Monitors U2 fault conditions 

Vout

Output: 

Q2 and Q4 MOSFET Drain pins connection, connect to the load high side.  

Table 1 

– PI2002-EVAL1 Evaluation Board terminals description 

Cool-ORing

TM

PI2002 Product Description

Jumper

Description

J5, J6

SCD Jumpers: Connect jumper across the two pins to the input side (GND) for maximum Gate charge current or across 
the two pins on the output side to connect to the resistive voltage divider to the output.

Table 2 

– PI2002-EVAL1 Evaluation Board jumpers description 

Summary of Contents for PI2002-EVAL1

Page 1: ...an be completed under a variety of system level fault conditions to check for response time to faults This document provides basic instructions for initial start up and configuration of the evaluation board Further information on the functionality of the PI2002 can be found in the PI2002 product data sheet PI2002 EVAL1 Cool ORing Series PI2002 EVAL1 Active ORing With Load Disconnect Evaluation Boa...

Page 2: ...dentical Active ORing circuits with options and features that enable the user to fully explore the capabilities of the PI2002 universal Active ORing with Load Disconnect controller Figure 1 PI2002 EVAL1 Evaluation Board 1 8 x 1 8 Terminals Rating Vin1 Vin2 8 V 20 A Vaux1 Vaux2 R11 R19 10 Ω 0 3 V to 17 3 V 40 mA FT1 FT2 0 3 V to 17 3 V 10 mA Terminal Description Vin1 Power Source Input 1 or bus inp...

Page 3: ...ard schematic Item QTY Reference Designator Value Description Footprint Manufacturer 1 2 C1 C2 1 µF Capacitor MLCC X5R 0603 1 µF 16 V 2 1 C9 22 µF Capacitor MLCC X7R 1210 22 µF 25 V 3 4 C3 C4 C7 C8 Not installed 1206 4 2 C2 C3 18 nF Capacitor MLCC X5R 0603 18 nF 25 V 5 2 D1 D2 LED Super Red THIN 0603 Lite On Inc 6 6 FT1 FT2 Rtn1 Rtn2 Turret Test point TURRET 1528 Keystone Vaux1 Vaux2 Electronics 7...

Page 4: ...2002 EVAL1 User Guide Rev 1 0 Page 4 of 11 Reference Designator Value Functional Description C1 C5 1 µF VC Bypass Capacitor C9 22 µF Output Load Capacitor C3 C4 C7 C8 Not installed Snubber to reduce voltage ringing when the device turns off C2 C6 18 nF OCT off timer Capacitor D1 D2 LED To indicate a fault exist when it is on J5 J6 Jumper SCD to select for Gate high charge current or Gate low charg...

Page 5: ...e to UV and OV input current R1UV V UVTH IRUV 2 1 2 Set R1UV and R1OV value based on system allowable minimum current and 1 error IRUV 100 µA R2UV R1UV V UV 1 V UVTH Where V UVTH UV threshold voltage V UV UV voltage set 0 5 V typ IRUV R1UV current R2OV R1OV V OV 1 V OVTH Where V OVTH OV threshold voltage V OV OV voltage set 0 5 V typ IROV R1OV current PI2002 UV OV FT FT V_Logic GND R2UV R1UV R2OV ...

Page 6: ...ower Supply Vaux 5 1 The PI2002 Controller has a separate input VC that provides power to the control circuitry and the gate driver An internal voltage regulator VC clamps the VC voltage to 15 5 V typically 5 2 Connect independent power source to Vaux inputs of PI2002 EVAL1 Evaluation Board to supply power to the VC input The Vaux voltage should be 5V higher than Vin redundant power source output ...

Page 7: ... turned off 6 15 Increase PS1 output to 3 3 V D1 should turn off and output voltage is 3 3V Then increase PS1 output to 4 V D1 should turn on indicating an over voltage fault condition and output voltage should go to 0 V indicating that the MOSFETs are turned off 6 16 Verify that Vin2 is at 0 V This verifies that the PI2002 U2 MOSFETs are off 6 17 D2 should be on This is due to a reverse voltage f...

Page 8: ...Gnd or simply by connecting Vout to Gnd Monitor the voltage across the MOSFETs V D1 V D2 with differential probe if available Then measure the response time between when V D1 V D2 reaches the forward overcurrent threshold 114 mV and when the MOSFETs are disconnected or turned off An example for PI2002 response time to an output short circuit is shown in Figure 6 Figure 6 Plot of PI2002 response ti...

Page 9: ...luation board output through the ORing MOSFETs The reverse current in the MOSFET may reach over 60 A in some conditions before the MOSFETs are turned off Such high current conditions will store high energy even in a small parasitic element and can be represented as Li2 A 1 nH parasitic inductance with 60 A reverse current will generate 1 8 µJ When the MOSFETs are turned off the stored energy will ...

Page 10: ...0 1 000 1 400 1 600 1 100 0 300 0 000 0 150 1 450 1 600 1 000 Vout Gnd Gnd Gnd Cool ORing rA 4 2007 PI2002 EVAL1 Vaux2 C1 C2 D1 D2 FT1 FT2 IC1 IC2 Vin1 Vin2 J1 J2 J3 Q1 Q4 R1 R2 R3 R4 R5 R6 R7 R8 R9 R10 R11 R12 SL1 SL2 Vaux1 Q2 Q3 Mechancial Drawing Figure 8a PI2002 EVAL1 layout top layer Scale 2 0 1 Figure 8b PI2002 EVAL1 layout mid layer 2 Scale 2 0 1 ...

Page 11: ...s granted by implication or otherwise under any patent or patent rights of Vicor Vicor components are not designed to be used in applications such as life support systems wherein a failure or malfunction could result in injury or death All sales are subject to Vicor s Terms and Conditions of Sale which are available upon request Specifications are subject to change without notice Vicor Corporation...

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