PICOTE 2390000010, Operation & Safety Manual

Page 1: ...ructions are for your personal safety Always ensure that you have read and understood these instructions before using the machinery SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE OPERATION SAFETY MANUAL MIDI ROLLER ...

Page 2: ...ine Safety Information 4 Environment Transport Storage Disposal 5 General Information 6 Technical Data 7 Chargers and Power Plugs 7 Safety Features 7 CE Declaration of Conformity 8 Operating Instructions 9 Before Operation 9 Starting Using the Machine 9 Charging the Machine 11 Maintenance Programme Warranty Periods 12 Maintenance 13 Cleaning the machine 13 Tightening the hinges 13 Tightening the b...

Page 3: ...med which could cause occupational asthma or dermatitis SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE SAFETY INFORMATION This section contains important safety information Failure to comply could result in serious injury Safety Symbols Safety symbols are used throughout this manual to draw attention to potential hazards Danger risk of serious injury follow instructions Danger risk of ser...

Page 4: ...ately 4 When in use it is very important that the machine is stable and on an even surface at all times 5 Never leave the machine running unattended 6 Only operate the foot pedal or OPC as instructed Never place anything on it in place of a foot 7 Never touch rotating parts Do not sit on the machine 8 Only use this machine with the accessories and spare parts offered by the Picote Solutions Access...

Page 5: ...VER leave the unit unattended while it is charging DISPOSAL Midi Roller motor control box battery charger and electric wires can be disposed of in Europe at Waste Electrical and Electronic Equipment WEEE collection points The roller bottom plane and name plate can be recycled in metal waste collection points The frame can be disposed of as plastic waste Always follow local waste handling rules and...

Page 6: ...Picote Solutions Oy Ltd 6 www picoteinstitute com SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE GENERAL INFORMATION ...

Page 7: ...Button The power supply to the motor is cut off when the Emergency Switch Off Button is pushed Always turn off the machine when performing any maintenance or repairs to the machine The machine is operated by foot pedal Operator Presence Control or OPC When the control is not held down the machine stops Never place any kind of object on the pedal in place of a foot such as a brick CHARGER AND POWER...

Page 8: ...U Directive 2006 42 EY 2014 30 EU 2014 35 EU And is manufactured in accordance with the following standards or standardised documents EN 62841 1 2014 The technical documentation is kept by our authorised representative in Europe who is Picote Solutions Oy Ltd Pienteollisuustie 24 06450 Porvoo Finland 5th November 2021 8 Katja Lindy Wilkinson C E O Picote Solutions Oy Ltd Pienteollisuustie 24 06450...

Page 9: ...sit or stand on the machine This section contains important safety information Failure to comply could result in serious injury SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE OPERATING INSTRUCTIONS The machine has an operator presence control or OPC When the control is not held down the machine stops The machine can also be stopped by pushing the Emergency Stop Button down or by flipping ...

Page 10: ...ep your hands clear from the moving parts when operating the machine 8 Guide the liner further away from the rollers if needed 9 To do multiple passes open the roller assembly move the resin deposit to other side of the roller and change direction There is an overload protection on this machine If the machine is overloaded the motor stops Release the foot pedal and press it again to continue worki...

Page 11: ...sn t turn on the battery is most likely in low voltage protection mode To wake up the battery and start charging follow these instructions 1 Make sure the machine is turned ON switch upwards 2 Plug the charger in wall socket 3 Wait for charger light to turn from solid GREEN to solid ORANGE and connect charger to machine 4 ORANGE light should turn solid RED after a while The battery is now charging...

Page 12: ...ty for certain machines equipment components Read more detailed information on page 17 Picote Warranty Policy and Procedure Maintenance task Weekly Every other week Monthly Tightness of the belt I Condition of the screws I Tightness of the hinges I Clean the belt P Operation of the E Stop I I Inspect fix or replace if needed P Perform replace if needed SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE...

Page 13: ...s See page 14 TIGHTENING THE HINGES SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE MAINTENANCE 10 CLEANING THE MACHINE Do not run the machine while cleaning the belt To clean the belt completely the machine needs to be turned on move the belt to a new position and turn off the machine again before cleaning Do not pour or spray water on the machine Use a damp cloth to clean the surfaces Th...

Page 14: ...com SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE MAINTENANCE TIGHTENING THE BELT If the silicone belt starts to slip it needs to be tightened by turning the tightening screws clockwise It is important to tighten the screws the same amount ...

Page 15: ...AVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE ACCESSORIES SPARE PARTS Only use Picote Solutions accessories and attachments with the machine described in this operation manual The use of other accessories or attachments could present a risk of injury or death The accessories or attachments should only be used in the proper and intended manner and always follow Picote Solutions instruction...

Page 16: ...keep pressed during test Check operation of motor Rotates Normally Rotates but not normally No rotation clicking sound No rotation no sound Enough torque to wet liner No Yes Midi Roller is OK Yes Contact your reseller or nearest Picote Service Centre SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE TROUBLESHOOTING FLOWCHART Check Emergency Switch Check Speed Dial and Direction Switch Did it...

Page 17: ...e or unsuitable or unauthorized spare parts accessories or third party products when using the Products or 6 the use of the Products not in compliance with their respective Documentation user manuals safety and maintenance instructions and any usage restrictions contained therein or 7 accident fire power failure power surge or other hazard Otherwise the Products are sold AS IS End User is responsi...

Page 18: ...ww picotegroup com Finland United Kingdom USA Authorised Resellers www picotegroup com resellers support picotesolutions com Pienteollisuustie 24 06450 Porvoo Finland support picotesolutions com Production R D International Offices Technical Support Claims claims picotesolutions com SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE ...