PICOTE DN100, Operating & Safety Manual

Page 1: ...or your personal safety Always ensure that you have read and understood these instructions before using any tools of the Smart Cutter range Please also read and understand the Maxi Miller Power Plus manual before using the Smart Cutter Tool We now have resellers in the U S Europe Australasia Locate your reseller at picotesolutions com ...

Page 2: ...PRACTICAL TIPS SAFETY ADVICE 24 WARRANTY POLICY PROCEDURE 25 To watch practical demonstration videos or to download an electronic copy of these in structions please visit www picotesolutions com Please note that videos are not intend ed as a replacement or alternative to this operating and safety manual but only as an additional learning tool TABLE OF CONTENTS ...

Page 3: ...able cut resistant gloves when using the Smart Cutter to pre vent any hand injuries Any open injuries or skin irritations should be covered at all times to avoid contact with sewage chemicals or dust Always wear a suitable ventilation mask when using the Smart Cutter or Miller sys tems to prevent any resin dust being inhaled or consumed which can cause occu pational asthma or dermatitis as well as...

Page 4: ...ds that a properly trained electrician be available to wire a power distribution box to whatever power source is available In the case where a generator is required a minimum power requirement of 25 000 KW KVA 3 Phase 480 volt is necessary The Power Plus is a dual voltage 3 phase power configuration It uses a 10 gauge 4 wire cord Be sure the system is properly grounded earthed before applying powe...

Page 5: ... YES Smart Cutter DN200 DN300 8 12 18 YES YES CHOOSING YOUR POWER SOURCE The Smart Cutter for the 18mm diameter shaft has been designed for and can ONLY be operated with the Picote Maxi Miller Power machine The machine should only be connected only to a 380 480 Volt 3 phase power supp ly The power source has to be grounded earthed CHOOSING YOUR DRILL HEAD The Smart Cutter can be used with or witho...

Page 6: ...6 BILL OF MATERIALS Smart Cutter DN100 4 The Hub Disc can be changed with the Crusher or Drill Head ...

Page 7: ...7 BILL OF MATERIALS Smart Cutter DN150 6 The Hub Disc can be changed with the Crusher or Drill Head ...

Page 8: ...8 BILL OF MATERIALS Smart Cutter DN200 DN225 8 9 The Hub Disc can be changed with the Crusher or Drill Head Side grinding panels can be changed to 150x250 for DN250 DN300 pipes ...

Page 9: ...9 BILL OF MATERIALS DN150 6 Smart Crusher Head ...

Page 10: ...10 BILL OF MATERIALS DN200 8 Drill Head ...

Page 11: ...parts lists on page 5 Smart Cutter DN100 4 Smart Cutter DN200 DN300 8 12 Please read safety information on page 3 before assembly and use 1001250100A Smart Cutter DN100 12mm 6 panel hub aluminum 1001870150A Smart Cutter DN150 hub 18mm 6 panel aluminum 1021800200 Smart Cutter DN200 225 18mm 8 panel aluminum Smart Cutter DN150 6 ...

Page 12: ...50 6 Assembly Instructions Recommended Loctite 542 Thread Sealant Step 1 Slide the side grinding panels into their slots Step 2 Add Hub Disc Spring Washers and Allen Bolts M8x30 light and tighten the bolts Use Loctite 542 ...

Page 13: ...300 8 12 Assembly Instructions Recommended Loctite 542 Thread Sealant Step 1 Slide the side grinding panels into their slots Step 2 Add Hub Disc Spring Washers and Allen Bolts M8x30 light and tighten the bolts Use Loctite 542 ...

Page 14: ...art Crasher heads Step 1 Insert the lock washers and hex bolts into their slots Recommended Loctite 542 Thread Sealant Step 2 Place the Smart Crusher Blades into their slots Pay close attention to align ment as seen on next page ...

Page 15: ...e in alternative slots of the body The Smart Crusher can only operate at maximum diameter when the bla des are inserted correctly The two opposite blades need to be closer to the centre If the blades are placed incorrectly the head may not be able to progress through the pipe ...

Page 16: ...ions Smart Crusher Heads Step 4 Insert the mounting bolts and nuts Tighten bolts Lock nuts must be used Recommended Loctite 542 Thread Sealant Step 5 Place the rest of bolts and locking nuts into their place as per step 4 ...

Page 17: ... Instructions Drill Heads DN200 8 DN225 9 Step 1 Insert the blades into their slots Step 2 Place the bolts and nuts in position and tighten them Locking nuts must be used Recommended use Loctite 542 Thread Sealant ...

Page 18: ...18 Assembly Instructions Drill Heads DN200 8 DN225 9 Step 3 Insert the other bolts and nuts into their slots Step 4 Place the Allen Bolts M8 and locking washers into their slots ...

Page 19: ...ipe let the tool do the work If too much force or excessive high speed is used the tool might get stuck resulting in damaging or breaking the tool shaft or the pipe Too high rotational speeds could result in the side grinding panels being damaged on sharp metal edges Use lower rotational speed to grind possible sharp edges duller Use either water or vacuum to remove the debris Please read safety i...

Page 20: ...g ularly inspect the condition of the outer casing To improve the efficiency and cut down work time you regularly need to change the side grinding panels RECOMMENDATIONS WARNING Turn the power off and isolate the supply before you remove the tool from the pipe There is a risk of serious injury or death The tool can be very hot Carefully take the tool out from the pipe Check out the condition of th...

Page 21: ...s immediately if you are unable to fully tighten them due to worn out hex socket heads Otherwise a panel could detach from the hub during the cutting operation and fall into the pipe MAINTENANCE Smart Cutters 1313001812 Specialized Shaft Connector 18 12 1200100100 Side Grinding Panel with Wedge 100x100 for 6 panel hub 1000200050 HUB Disc 0x50x3 XL 6 panel 1200150150 Side Grinding Panel 150x150 100...

Page 22: ... M5x18 8pcs 9990700011 Screws DN150 200 225 DIN912 M6x20 8pcs SPARE PARTS Smart Crusher Drill Head MILLER 1350000102 Picote Allen Bolt M8x30 light 1313002185 Shaft Connector 18 mm 9575034 1 Strain Relief Maxi Power 1312021180020 Maxi Power spare shaft 20 5m 1312021180011 Maxi Power extension shaft 11m 93212520180SB Sleeve for 18mm outer casing SPARE PARTS Other 3570032016 MAXI MILLER POWER PLUS 18...

Page 23: ...e marker will indicate the tools s location and prevent possible injuries from the rotating parts when the Smart Cutter is removed from the drain PRACTICAL TIPS SAFETY ADVICE Here are some useful tips on how to get the most out of your Picote system Always use the recommended tools for maintenance to avoid personal injury SHAFT ROUNDER The shaft rounder smooth s the end of the flexible shaft preve...

Page 24: ... third party products when using the Products or 6 the use of the Products not in compliance with their respective Documentation user manuals safety and maintenance instructions and any usage restrictions contained therein or 7 accident fire power failure power surge or other hazard Otherwise the Products are sold AS IS End User is responsible for using the Products within their specifications and...

Page 25: ...r or sales picotesolutions com 44 0 7585 116508 1 219 440 1404 Technical Support 1 706 436 1892 Manufacturer Picote Solutions Oy Ltd Raudoittajantie 4 06450 Porvoo Finland www picotesolutions com Revision Date 7 Feb 2019 Revision number Rev 1 Author Mikko Långvik Accepted ...