PICOTE MAXI MILLER POWER + 18/18, Operation & Safety Manual

Page 1: ...picotesolutions com These instructions are for your personal safety Always ensure that you have read and understood these instructions before using the machinery SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE MAXI MILLER POWER MODEL MAXI MILLER POWER 18 18 OPERATION SAFETY MANUAL ...

Page 2: ...ogram 16 Warranty Periods 16 Maintenance 17 Servicing the Flexible Shaft its Outer Casing 17 Changing the Flexible Shaft 18 Assembly Under Hand Guard 18 Flexible Shaft Extension 19 Changing Oil in the Motor Bevel Gear 19 Accessories Spare Parts 19 Practical Tips Safety Advice 21 Troubleshooting Flowchart 23 Warranty Policy Procedure 24 Table of Contents www picotesolutions com Picote Solutions Oy ...

Page 3: ... Power to prevent any hand injuries Any open injuries or skin irritations should be cov ered at all times to avoid contact with sewage chemicals or dust Always wear a suitable ventilation mask when using the Maxi Miller Power to prevent any resin dust from being inhaled or consumed which can cause occupa tional asthma or dermatitis as well as eye irritation Danger risk of serious injury from rotat...

Page 4: ...cement of parts or maintenance unplug the Picote milling machine from its power socket High voltage Failure to comply may lead to serious injury in cluding electric shock or injury from rotating parts Always remember Safety Symbols cont Safety symbols are used throughout this manual to draw attention to potential hazards SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE www picotesolutions c...

Page 5: ...use they may be hot and could burn your skin 8 If the working environment is extremely hot and humid less than 95 is acceptable or badly polluted by conduc tive dust always use a residual current device in main power source to ensure the safety of the operator 9 Make sure that the job location is well ventilated before grinding or drilling Always use a vacuum extraction system in the pipe to remov...

Page 6: ...before use If Maxi Miller Power has been stored for long periods of time over 2 3 months it should be checked and tested accor ding to maintence program before use This section contains important safety information Failure to comply could result in serious injury or death SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE DISPOSAL Maxi Miller Power motor control box electric wires and axle pa...

Page 7: ...er 18 18 6 3 7 8 10 GENERAL INFORMATION When in use always lay the machine down horizontally on the floor as shown above When not in use some non toxic Picote Flexible Shaft www picotesolutions com Picote Solutions Oy Ltd 7 ...

Page 8: ... in pipes sewers and drains by drilling and grinding 4 Cutting excess cured in place CIPP linings 5 Removing deformed or collapsed CIPP linings 6 Removing concrete or lime scale deposit from pipes sewers and drains Always follow the manufacturer s instructions when installing and using the machine with accessories for straight pipes for descaling cleaning 3 7 8 Picote Solutions Oy Ltd www picoteso...

Page 9: ...erse The control of the rotational speed is also located in the control unit The rotational speed increases when the speed control is turned clockwise 2 Place the tool inside the pipe 3 Turn on the power switch 4 Release the Red Emergency Button if it s pressed down 5 The machine starts when the OPC foot pedal is pressed down Always hold the flexible shaft firmly while operating the machine 6 Rota...

Page 10: ...pre programmed and requires no additional adjustments Opening the box or changing the factory settings may cause damage and will void the warranty The Navigate button 2 can be pressed to see the rotational speed rpm the amount of current send to motor A power generated in motor kW and power frequency of motor Hz Do not hold the button down continually 9 Picote Maxi Miller Power 18 18 10 Picote Sol...

Page 11: ... 0 t Heatsink over temperature The drive is too hot Check the ambient temperature around the drive is within the drive specifi cation 50 C 122F Ensure sufficient cooling air is free to circulate around the drive Increase the panel ventilation if required Ensure sufficient cooling air can enter the drive and that the bottom entry and top exit vents are not blocked or obstructed U t Under temperatur...

Page 12: ...the machine stops OPC is the most important safety device of the Miller machines Never place anything on the place of a foot for example a brick Power plugs For safety purposes this machine may be equipped with a specialty plug If the plug does not fit securely or match the outlet do not force it contact an electrician to determine the required power supply Never alter the plug in any way Use the ...

Page 13: ...ire cord 3P E Be sure the system is properly grounded before applying power Do not apply power before you ensure that grounds are connected Electrical shock can cause serious or fatal injury Follow the National Electrical Code NEC and local codes for the safe installation of the equipment Do not operate the Maxi Miller Power until you are sure that you are completely familiar with the safe opera t...

Page 14: ...aring Hand vibration levels depend on the tool head distance to user and working conditions Vibration levels in here have been measured in lining removal work Vibration has been determined according to ISO 5349 and EU directive 2002 44 EG In table above are shown safe daily exposure time for user Exposure Action Value EAV 2 5 m s2 Exposure Limit Value ELV 5 0 m s2 VIBRATION Tooling EAV ELV Smart S...

Page 15: ...EC And is manufactured in accordance with the following standards or standardized documents EN60745 The technical documentation is kept by our authorised representative in Europe who is Picote Solutions Oy Ltd Urakoitsijantie 8 06450 Porvoo Finland 1st June 2017 CE DECLARATION OF CONFORMITY Katja Lindy Wilkinson C E O Picote Solutions Oy Ltd Urakoitsijantie 8 06450 Porvoo Finland www picotesolutio...

Page 16: ...4 Tightness of motor fixing I I Alignment of motor gear box I I Condition of frame I I Condition of wheels rubber bushes I I Condition of control box I I Condition of electric cables I I I I Condition of electrical connections I I I I Lubricate Shaft P P P P Operation of E Stop I I I I I Inspect fix or replace if needed P Perform replace if needed R Replace Service Period 3 months 6 months 1a A B ...

Page 17: ...wine of the shaft has opened from one end to the other so that there are visible holes in the shaft the entire shaft has to be replaced Lubricant can be added between the flexible shaft and its outer casing when the shaft is removed from the machine In order to add lubricant the cable needs to be removed from the reel The shaft needs to be taken out from outer casing about 1 1 5m 3 5ft and lubrica...

Page 18: ...guard 2 Loosen the screws in the shaft socket that hold the shaft Remove strain relief spring Pull the old shaft out from the machine 3 Insert new shaft When inserting the shaft inside the shaft socket verify that the shaft goes all the way to the end Tighten the screws 4 Make sure that strain relief is attached and contacts the shaft socket before attaching the hand guard 5 Mount the hand guard T...

Page 19: ...o the existing flexible shaft before pushing the extension down the pipe The oil should be changed after every 1000 hours of use or 12 months 1 Dismount the gear guard and the hand guard 2 Remove the shaft socket from the shaft 3 Loosen the bolts holding the angle gear 4 Pull the angle gear away from the motor following the axle of the motor 5 When the angle gear has been dismounted loosen the oil...

Page 20: ...cessories and attachments with the machine described in this operations manual The use of other accessories or attachments could present a risk of injury or death The accessories or attachments should only be used in the proper and intended manner and always fol low the instructions in the Picote Solutions manuals ADDITIONAL TOOLS 1100400001 Bearing Cleanser 1350000005 Pliers 1350000007 Cutter for...

Page 21: ...eded amount of bare shaft should be exposed in all times CUTTING THE OUTER CASING SHAFT ROUNDER The shaft rounder smooth s the end of the flexible shaft preventing the user from being cut by the oth erwise sharp metal edge Feed the shaft through the socket to the end and securely fasten The outer casing should reach all the way to the base of the shaft socket to protect the shaft ATTACHING A SHAFT...

Page 22: ...r casing is shortened CREATING LEADERS You can extend the life of the flexible shaft and increase productivity on site by making individual leaders for the most commonly used tools This way you easily and quickly switch between tools ADDING A VISUAL MARKER FOR SAFETY Attach a visual marker tape to the outer ca sing of the flexible shaft Place it around half a meter from the end point of the shaft ...

Page 23: ...trol Box Press foot pedal keep pressed during test Check operation of motor Rotates Normally Rotates but not normally No rotation Enough torque to rotate tools No Yes Change shaft Did it help Miller is OK No Yes Contact your reseller or nearest Picote Service Center Does the Control Box give error code Check the troub leshooting error code list Yes Are you able to fix the problem No No Yes Powerin...

Page 24: ...are parts accessories or third party products when using the Products or 6 the use of the Products not in compliance with their respective Documentation user manuals safety and maintenance instructions and any usage restrictions contained therein or 7 accident fire power failure power surge or other hazard Otherwise the Products are sold AS IS End User is responsible for using the Products within ...

Page 25: ...04 tony picotesolutions com Authorized Resellers www picotesolutions com resellers Jake Saltzman World Wide Technical Director 1 706 436 1892 jake picotesolutions com Richard Swan Head of Technical Client Services 44 0 7827 223237 richard picotesolutions com Raudoittajantie 4 06450 Porvoo Finland support picotesolutions com Production R D International Offices Technical Support Please Contact Your...