PICOTE New Boy EPS133TDE, Owner'S Operation & Safety Manual

Page 1: ...re for your personal safety Always ensure that you have read and understood these instructions before using the machinery SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE PICOTE GENERATOR 400V GENERATOR OPERATION SAFETY MANUAL ...

Page 2: ...tions 14 Residual Current Device 14 User Safety 14 Connecting The Earth Pin 15 Electrical Cables 16 Spare Parts 16 Maintenance 16 Transport Storage 17 Troubleshooting Flowchart 18 Warranty Policy Procedure 19 Table of Contents www picotesolutions com Picote Solutions Oy Ltd 2 To watch practical demonstration videos or to download an electronic copy of these Instructions please visit www picotesolu...

Page 3: ...isk of serious injury from hot parts follow instructions Safety symbols are used throughout this manual to draw attention to potential hazards Danger risk of serious injury or death by electrocution follow instructions 3 Picote Solutions Oy Ltd www picotesolutions com High voltage Failure to comply may lead to serious injury including electric shock or injury from rotating parts Always remember Da...

Page 4: ...a building s electrical system must be made by a qualified electrician and must comply with all applicable laws and electrical codes Never connect the generating set to the public mains or any other electrical power source Improper connections can allow electrical current from the generator to back feed into the utility lines Such back feed may electrocute utility company workers and when utility ...

Page 5: ...n the drain Show the location where you can fill the oil by loosening the oil filler cap or dipstick Fill carefully to avoid oil spillage Spilled oil should be wiped up immediately in a correct and environmentally friendly way Respect the local regulations Do not pour oil onto the ground or down the drain Look at the oil recommendations from page 18 After removing the hatch you can refill the radi...

Page 6: ...cooled down Do not smoke nor allow sparks or flames near the generating set the fuel pipe the fuel filter the fuel pump or other possible sources of spilled fuel or fuel vapours Fuel is highly flammable and explosive and you can be burnt or seriously injured when refuelling Turn the engine off and let it cool down before refuelling The engine s exhaust gases contain poisonous carbon monoxide You c...

Page 7: ... shall only have stress in line with their design load axis The capacity of a lifting device diminishes when the lifting force is applied at an angle to its load axis For maximum safety and efficiency of the lifting apparatus all lifting members shall be applied as near to perpendicular as possible A hoist has to be installed in such a way that the object will be lifted perpendicular If that is no...

Page 8: ...N When in use always lay the generator down horizontally on the floor as shown above TECHNICAL DATA Size cm inches Outlet Power kVA Engine size cm3 Max Rotation speed rpm Fuel Tank l Weight kg lb IP Class 138 x 64 x 66 55 x 25 x 26 3 x 400V 1 x 230V 400V 13 5 230V 4 5 3 cylinder 893 3000 25 360 793 23 ...

Page 9: ...nk 4 fixation holes for fixed mounting of the genset the battery support and the support for the manual oil drain pump In the bottom of the chassis there is an extra inspection hole for oil drain The sound proof canopy of the genset contains one central lifting eye 2 plastic inspection hatches for oil fill and radiator fill two doors with key for normal maintenance the control panel the battery in...

Page 10: ...m Picote Solutions Oy Ltd 11 At the back side of the control panel you will find The Battery Charging Regulator The Timer Relay for the Stop Solenoid 1 Relay 12V 30A for Oil Pressure and Cooling Water Temperature Protection engine stops when oil pressure too low or cooling water temperature too high Further there is free space on the control panel for following options frequency meter 3 amp meters...

Page 11: ...ELECTRICAL DIAGRAM www picotesolutions com Picote Solutions Oy Ltd 12 ...

Page 12: ...em should be leak tight and it should be inspected regularly www picotesolutions com Picote Solutions Oy Ltd 13 This section contains important safety information Failure to comply could result in serious injury or loss of hearing CE DECLARATION OF CONFORMITY CE marking here is example of a EUROPOWER type indication plate The type indication plate can be found on every generator More information o...

Page 13: ...ant level in the expansion tank the coolant has to reach up to 1cm below the level mark FULL If necessary fill it up The mixture consists of 50 water and 50 antifreeze working temperature mixture up to 30 C On the type identification plate you can find the maximum charging current of the generating set In case of overload the thermal magnetic protection in the control panel will switch off after s...

Page 14: ...tion with earth pin COOLING PROTECTIONS USER SAFETY The Picote Generator is equipped with earth leakage protection and earth pin connected following the TN S electrical scheme Note Always use the earth pin For connection of charges class 1 charges with earthing and charges class 2 charges with double insulation to be recognized by the double square pictogram on the generator an unlimited number of...

Page 15: ... to comply could result in serious injury www picotesolutions com Picote Solutions Oy Ltd 16 CONNECTING THE EARTH PIN Step 1 Connect the Earth Pole to the Picote Generator Step2 The earth pin has to be drawn into the soil completely to guarantee good function ...

Page 16: ...4 Brush holder with brushes 398010482 Air cleaner element 398110722 Fuel filter element 398210902 Oil filter A10902001 Valve cover seal A10902002 Fan belt All maintenance points air cleaner oil drain pump oil fill cap oil filter fuel filters radiator filling cap easily accessible For normal maintenance activities consult the engine manual In case of engine or alternator failure contact your Resell...

Page 17: ...or a long time In this way you can avoid condensation and corrosion in the diesel tank Refresh the engine oil Remove the battery and connect it to a battery charger This way you will increase the life span of the battery MAINTENANCE CONT In case there is problem that you cannot solve using this manual please consult your reseller or the manufacturer TRANSPORT STORAGE Engine See engine manual for m...

Page 18: ...r does not power up RCD trips when powering up Check for faulty electrical wiring Check for water damage The machine does not power up with Generator Test with different power source Does it power up No Yes Fault with Generator Fault with the connected machine Generator heats up too much Check radiator cooling water level Check oil level Clean air intake grid and remove obstacles Remove obstacles ...

Page 19: ...are parts accessories or third party products when using the Products or 6 the use of the Products not in compliance with their respective Documentation user manuals safety and maintenance instructions and any usage restrictions contained therein or 7 accident fire power failure power surge or other hazard Otherwise the Products are sold AS IS End User is responsible for using the Products within ...

Page 20: ...08 dawn picotesolutions com Anthony DeCavitch Global Sales Director 1 219 440 1404 tony picotesolutions com Authorised Resellers www picotesolutions com resellers Jake Saltzman World Wide Technical Director 1 706 436 1892 jake picotesolutions com Richard Swan Head of Technical Client Services 44 0 7827 223237 richard picotesolutions com Raudoittajantie 4 06450 Porvoo Finland support picotesolution...