Pik Rite Hydra-Ram HR550, Operation And Parts Manual

Page 1: ...Pik Rite Inc Phone 800 326 9763 60 Pik Rite Lane Fax 570 523 8175 Lewisburg PA 17837 MAY 2020 www pikrite com OPERATION AND PARTS MANUAL...

Page 2: ...rations may not represent the spreader model you have however the principles of operation and maintenance are the same If you have questions specific to your spreader please contact your dealer SPECIF...

Page 3: ...LOOR 37 7119 1 04 PUSHER 38 7115 1 05 FRONT PANELS AND SHIELDS 40 7115 1 06 ENDGATE 42 7115 1 07 WALKING BEAM 44 7115 1 07A OPT WALKING BEAM DRUM BRAKES 46 7115 1 07B OPT WALKING BEAM HYDRAULIC DISC B...

Page 4: ...70 7119 3 01 HYDRAULICS PUSH CYLINDERS 72 7119 3 02 HYDRAULICS ENDGATE CYLINDERS 73 7115 3 03 CYLINDER SLIDING FLOOR 74 7115 3 04 CYLINDER PUSHER 76 7115 3 05 CYINDER ENDGATE 78 7119 3 06 OPT FLOW CON...

Page 5: ...Pik Rite Inc HR550 Manure Spreader 2020 5 TABLE OF CONTENTS...

Page 6: ...6 HR550 Manure Spreader 2020 Pik Rite Inc...

Page 7: ...legacy of the 2 stage hydraulic push began with the John Deere Hydra Push spreaders Pik Rite continues the tradition with the Hydra Ram series which are designed to efficiently and uniformly spread m...

Page 8: ...n which if not avoided could result in death or serious injury CAUTION indicates a hazardous situation which if not avoided could result in minor or moderate injury NOTICE is used to address practices...

Page 9: ...abels in good condition Replace missing or damaged safety labels Be sure new equipment components and repair parts include the current safety labels Replacement safety labels are available from your P...

Page 10: ...or loss of hearing Wear a suitable hearing protective device such as earmuffs or earplugs to protect against objectionable or uncomfortable loud noises Operating equipment safely requires the full at...

Page 11: ...ed if a fire starts Keep a first aid kit and fire extinguisher handy Keep emergency numbers for doctors ambulance service hospital and fire department near your telephone USE A SAFETY CHAIN A safety c...

Page 12: ...l injury Lower endgate and disconnect hydraulic lines before servicing or adjusting STAY CLEAR OF ROTATING DRIVELINES Entanglement in rotating driveline can cause serious injury or death Keep tractor...

Page 13: ...service spreader on level surface If spreader is connected to tractor disengage PTO engage parking brake and or place transmission in PARK shut off engine and remove key If spreader is detached from t...

Page 14: ...gal without an endgate Tractor standby hydraulic pressure must be between 1500 psi and 2250 psi One selective control valve is required to operate the spreader A second selective control valve is req...

Page 15: ...ractor selective control lever to extend and retract cylinders Adjust selective control valve lever to provide the slowest operating speed See your tractor operator s manual Maximum hydraulic oil flow...

Page 16: ...r one hour of operation and every fifty hours thereafter Tighten to 420 lb ft of dry torque 310 lb ft wet in the sequence shown Tire Size Wheel Size Tire Pressure 550 60 22 5 Implement 22 5 x 16 40 ps...

Page 17: ...lly Operate the endgate with the second auxiliary control valve lever Endgate is not a metering device Doing so may cause damage to the spreader OPERATING SLIDING FLOOR MOVING PANEL USING METERING CON...

Page 18: ...in STORING JACKSTAND 1 After the spreader is attached to the tractor and secure remove jackstand from lift position 2 Store jackstand as shown and secure with pin CONNECT HYDRAULIC HOSES To avoid inju...

Page 19: ...trol valve to tractor where it can be reached by the operator Attach hoses accordingly Diagram shows unloading configuration flow reverses to retract ATTACHING DRIVELINE Avoid causing damage to shield...

Page 20: ...lift position 2 Detach safety chain 3 Remove hitch pin 4 Disconnect hoses Store on spreader DETACHING DRIVELINE 1 Support driveline A and pull rearward on collar C to release driveline from tractor PT...

Page 21: ...km h when towing loads equal to or less than the weight of the tractor Reduce speed to 10 mph 16 km h when towing loads more than or up to double the tractor weight DO NOT tow loads that exceed double...

Page 22: ...vide only enough slack in the chain to permit turning See your Pik Rite dealer for a chain with a strength rating equal to or greater than the gross weight of the towed machine LIGHTING When transport...

Page 23: ...t Tow Do Not Tow Do Not Tow Do Not Tow 14770 22044 lb Do Not Tow Do Not Tow Do Not Tow Do Not Tow 22045 24910 lb 20 mph 10 mph 10 mph 10 mph 24911 29540 lb 20 mph 10 mph 10 mph 10 mph 29541 lb Up 20 m...

Page 24: ...an damage the spreader and could also be thrown great distances causing possible injury to anyone standing in the vicinity Load front of spreader first distributing load evenly When operating without...

Page 25: ...GOOD SPREADING RESULTS 1 Operate tractor engine at PTO RATED speed 2 Do not overload beater A clumpy spread pattern will result from too fast of an unload rate 3 When operating without an endgate avo...

Page 26: ...ic oil The following procedures apply only to tractors with a closed center hydraulic system BYPASSING SPREADER CONTROL VALVE There will be a large hydraulic oil pressure drop across the auxiliary flo...

Page 27: ...re more frequent attention SELECTING GREASE Depending upon the expected air temperature range during the service interval use grease as shown on the adjusting temperature chart SAE Multipurpose High T...

Page 28: ...at extended life on the CV can be achieved The key point is that each CV has one zerk in a bearing cap and it is this zerk that is most important since it feeds the inboard cross kit as well as the th...

Page 29: ...of the gearcase B GREASE TOP BEATER BEARINGS Grease the two bearings at the top of the vertical beaters every 8 hours of operation Rear grease bank on beater side panel CHECKING TIRES 1 Check tires da...

Page 30: ...ugh to relieve weight from walking beam 3 Lubricate grease bank A with Moly High Temperature Extreme Pressure Grease TIGHTENING WHEEL HARDWARE Operating the spreader with loose wheel hardware will dam...

Page 31: ...e Pressure Grease MAINTAINING SLIP CLUTCH WALTERSCHEID The clutch is preset and is not field adjustable If you determine that your slip clutch needs maintenance or adjustment contact your dealer ADJUS...

Page 32: ...And all Attachments 12 420 lb LOAD CAPACITY 33 200 lb VOLUME CAPACITY Struck Level 435 cu ft Heaped Load 604 cu ft BEATER SPEED 420 rpm UNLOADING SPEED Infinitely Variable 0 16 ft min DRIVELINE Shield...

Page 33: ...CATE THE FRONT OF THE UNIT RIGHT HAND AND LEFT HAND SIDES ARE DETERMINED BY FACING THE DIRECTION OF MACHINE FORWARD TRAVEL REFERENCE NUMBER IDENTIFICATION REF NO DESCRIPTION 000 099 PARTS USED FOR ASS...

Page 34: ...dge Protector Panelam 1 13 PR70172 Edge Protector Panelam 1 14 PIN C4 32 Cotter Pin 25 x 2 2 100 BL 6 125 H 3 8 16 X 1 1 4 HHCS G5 ZC 2 101 BL 6 150 C 3 8 16 X 1 1 2 CARRIAGE BOLT G5 ZC 22 102 BL 6 17...

Page 35: ...Pik Rite Inc HR550 Manure Spreader 2020 35 7115 1 01 MAIN FRAME AND SIDE PANELS...

Page 36: ...1190 1 2 PR70061 Floor Strap 2 3 PR33358 Slide Wood Front Spreader 2 4 PR70062 Rear Edge Plate 1 100 BL 6 125 C 3 8 16 X 1 1 4 CARRIAGE BOLT G5 ZC 5 101 BL 6 175 H 3 8 16 X 1 3 4 HHCS G5 ZC 4 102 BL 6...

Page 37: ...iding Floor Belting 1 6 PR44533 Panel Sliding Floor Spreader 790 1190 1 7 PR70123 Plastic Guide Sliding Floor Cyl 1 8 PR70126 1 Pin x 8 0 usable SS 1 4 hole 1 9 PIN 250L 1 4 Lynch Pin 2 10 PR30289 Cyl...

Page 38: ...3 0 usable 1 14 PR70117 Pusher Bar Top 2 15 PR30289 Cylinder Pin 1 16 PR58806 Retaining Ring 63 64 984 Shaft Size External 2 17 PR23219 Support Cylinder Mount Sliding Floor 1 18 PR70135 Cover Sheet P...

Page 39: ...Pik Rite Inc HR550 Manure Spreader 2020 39 7119 1 04 PUSHER...

Page 40: ...Flow Control Cutout 1 5 EL 0041 2 ID Grommet 3 5 x 3 16 cutout 1 6 PIN 500 575 Pin 1 2 x 5 3 4 w Lanyard hairpin Clip 1 100 BL 6 100 C 3 8 16 X 1 CARRIAGE BOLT G5 ZC 2 101 BL 6 125 C 3 8 16 X 1 1 4 C...

Page 41: ...Pik Rite Inc HR550 Manure Spreader 2020 41 7115 1 05 FRONT PANELS AND SHIELDS...

Page 42: ...ng 1 4 x 28 straight 2 9 PR70161 Belting Bar HR550 Endgate 1 10 PIN 10 40 Clevis Pin Zinc Plated 5 8 Dia 2 1 4 Long 2 Usable 2 11 PIN 0014 Spring Roll Pin 5 32 x 1 1 2 Long 2 12 PR70186 Belting Bar RH...

Page 43: ...Pik Rite Inc HR550 Manure Spreader 2020 43 7115 1 06 ENDGATE...

Page 44: ...H 1 3 PR70368 Pin Rocker Requires 1 Pin Frame May Need Drilled Prior to Feb 2019 2 3 PR70028 Pin Rocker 0 4 PR34413 Bronze Bushing for Spreader 3 1 2 Dia Shaft 4 5 GF 1827 Grease Fitting 1 8 NPT Strai...

Page 45: ...Pik Rite Inc HR550 Manure Spreader 2020 45 7115 1 07 WALKING BEAM...

Page 46: ...70196 Rocker Cover Drum Brakes 2 7 PR60073 Spring Return Brake Cylinder Hyd Brakes 4 8 A 1501 6 6 3 8 MP x 3 8 FPX90 6 9 HV 1002 Pressure Reducing Relieving Valve 50 1500 w RFF Body 1 10 A 6901 6 6 6...

Page 47: ...Pik Rite Inc HR550 Manure Spreader 2020 47 7115 1 07A OPT WALKING BEAM DRUM BRAKES...

Page 48: ...es 1 8 4 12 HV 1002 Pressure Reducing Relieving Valve 50 1500 w RFF Body 1 13 HV 1002 K Standard Knob for HV 1002 1 14 A 6900 6 6 6 SAE x 3 8 FPX 3 15 A 6900 4 6 4 SAE x 3 8 FPX 4 16 A 1603 6 6 6 Swiv...

Page 49: ...Pik Rite Inc HR550 Manure Spreader 2020 49 7115 1 07B OPT WALKING BEAM HYDRAULIC DISC BRAKES...

Page 50: ...210 BR 4 Spindle Assy Drilled and Tapped for Brakes 4 4 Spindle 18K Rated 10 PR70204 Spacer Disk Brakes 20 11 PR70205 Spacer Disk Brakes 1 8 4 12 A 7455 08 18 Metric To Pipe Adapter 1 2in Pipe to 18mm...

Page 51: ...Pik Rite Inc HR550 Manure Spreader 2020 51 7115 1 07C OPT WALKING BEAM DISC BRAKES...

Page 52: ...for WHL 1210 Hub Spindle Assy 1 WHL 1210 inner outer cones cups and grease seal gasket 801 WHL 1210A Inner Cup 1 802 WHL 1210B Outer Cup 1 803 WHL 1210C Inner Cone 1 804 WHL 1210D Outer Cone 1 805 WHL...

Page 53: ...Pik Rite Inc HR550 Manure Spreader 2020 53 7115 1 08 HUBS AND SPINDLES...

Page 54: ...RES AND WHEELS 550 60 22 5 IMPLEMENT TIRES REF PART NO DESCRIPTION QTY WILL FIT SN REMARKS 1 WHM 7101 560 60R 22 5 Tire Wheel Assy 4 813 WHL 7104 Wheel 16 x 22 5 7 15 3 8 Offset HD Painted 1 WHL 7101...

Page 55: ...AND WHEELS 425 65R22 5 TRUCK TIRES REF PART NO DESCRIPTION QTY WILL FIT SN REMARKS 1 WHM 7105 425 65R22 5 Tire Wheel Assy 4 1190 813 WHL 7105 22 5 X 13 Wheel 10 Bolt 1 WHM 7105 10 11 25 8 62 Zero Off...

Page 56: ...heel Hub Seal Load Cell Spindle Seal 4 6 WHL 1210 HC Complete Hub For WHL 1210 No Spindle 4 7 WHL 1210H Washer Spindle 4 8 WHL 1210G Flange Nut Spindle 4 9 WHL 1210I Cotter Pin Spindle 4 10 SWS 4605 0...

Page 57: ...l 4 Dia 4 5 WHL 1210 LCS Wheel Hub Seal Load Cell Spindle Seal 4 6 WHL 1210 HC Complete Hub For WHL 1210 No Spindle 4 7 WHL 1210H Washer Spindle 4 8 WHL 1210G Flange Nut Spindle 4 9 WHL 1210I Cotter P...

Page 58: ...n 1 100 BL 6 100 C 3 8 16 X 1 CARRIAGE BOLT G5 ZC 4 101 BL 6 125 H 3 8 16 X 1 1 4 HHCS G5 ZC 4 102 BL 6 150 H 3 8 16 X 1 1 2 HEX CAP G5 ZC 4 103 BL 6 225 H 3 8 UNC X 2 1 4 HH C S BOLT GR5 ZINC 10 104...

Page 59: ...7115 1 12 OPT ROCK GUARD REF PART NO DESCRIPTION QTY WILL FIT SN REMARKS 1 PR70129 Rock Guard 1 100 BL 8 150 C 1 2 13 X 1 1 2 CARRIAGE BOLT G5 ZC 4 101 BL 8 SW 1 2 SAE FW ZC 4 102 BL 8 LW 1 2 SPLIT L...

Page 60: ...al Order Only 813 PTS 1015J Guard Tube Outer 1 814 PTS 1015K Guard Tube Inner 1 815 PTS 1015L CV Guard Bearing Assy 2 816 PTS 1015M Flex Net Guard Assy 2 817 PTS 1002K PTO Shield Safety Chain 1 Specia...

Page 61: ...Pik Rite Inc HR550 Manure Spreader 2020 61 7115 2 01 DRIVELINE FRONT 1 3 8 CV...

Page 62: ...1016B Outer Profile 1 810 PTS 1015G Inboard Yoke S5 1 811 PTS 1015H Yoke ASG 2 812 PTS 1002J PTO Shield Bearing Ring 2 Special Order Only 813 PTS 1016C Guard Tube Outer 1 814 PTS 1016D Guard Tube Inn...

Page 63: ...Pik Rite Inc HR550 Manure Spreader 2020 63 7115 2 01A OPT DRIVELINE FRONT 1 3 4 CV...

Page 64: ...Safety Chain 1 Special Order Only 817 PTS 1009J Decal 1 Special Order Only 818 PTS 1009K CC Lock Assembly 1 Special Order Only 819 PTS 1009 FH Front Half Shaft 1 Special Order Only 820 PTS 1009 RH Rea...

Page 65: ...Pik Rite Inc HR550 Manure Spreader 2020 65 7115 2 02 DRIVELINE REAR...

Page 66: ...2 1 8 MP x 1 8 FPX 45 4 11 H2 114 2MP 2MP 1 8 in grease hose 1 8MP x 1 8MP x 114 in long 1 12 H2 165 2MP 2MP 1 8 Grease Hose 1 8MP x 1 8MP x 165 1 13 H2 20 2MP 2MP 1 8in Grease Hose x 1 8MP x 1 8MP x...

Page 67: ...Pik Rite Inc HR550 Manure Spreader 2020 67 7115 2 03 DRIVELINE MID SHAFT AND SHIELDS...

Page 68: ...2 16 GF 2 2 2 Grease Manifold 1 17 GF 1827 Grease Fitting 1 8 NPT Straight 2 18 A 1503 2 2 1 8 MP x 1 8 FPX 45 2 19 A 1404 2 2 1 8 MP x 1 8 FPX 2 20 PR70133 Hinge Pin 1 2 x 9 2 21 PIN C3 24 Cotter Pi...

Page 69: ...WILL FIT SN REMARKS 113 BL 9 LN 9 16 12 LN w NYLON INSERT 20 114 BL 10 175 H8 5 8 11 X 1 3 4 HH G8 ZC 84 115 BL 10 200 H8 5 8 11 X 2 HEX CAP G8 ZC 12 116 BL 10 LNS 5 8 11 STOVER LN 96 117 BL 12 200 8...

Page 70: ...Special Order Only 816 VTB 1899 R1 Gasket 2 Special Order Only 817 VTB 1899 S1 Oil Seal 2 Special Order Only 818 VTB 1899 T1 Bearing 6311 2RS 2 Special Order Only 819 VTB 1899 U1 Shaft 2 Special Orde...

Page 71: ...Pik Rite Inc HR550 Manure Spreader 2020 71 7115 2 05 GEARBOX VERTICAL BEATERS...

Page 72: ...SS TUBE Floor ORFS 1 5 A FF6801 C 10 10 Custom Elbow 10MFF x 10SAE 3 6 A FF6801 10 10 Elbow 5 8 MFF x 5 8 SAE 3 7 A FF6500 10 10 Elbow 10MFF x 10FFFX 1 8 A FF2500 10 10 ELBOW UNION 10MFF X 10MFF 1 9 A...

Page 73: ...1 4 Hose 3 8 Male ORFS x 3 8 Femaile ORFS 2 7 H4 156 6MFF 6FFFX 1 4 Hose 3 8 Male ORFS x 3 8 Female ORFS 2 8 H T7049F 3 8 SS Tube Endgate ORFS 2 10 A FF2403 06 06 Union 6MFF X 6MFF 2 12 A FF6802 06 06...

Page 74: ...ce Only Special Order 809 PR23131 B O Ring 1 Part of Seal Kit Not Sold Separately 810 PR23131 C O Ring 1 Part of Seal Kit Not Sold Separately 811 PR23131 D Back up Washer 2 Part of Seal Kit Not Sold S...

Page 75: ...Pik Rite Inc HR550 Manure Spreader 2020 75 7115 3 03 CYLINDER SLIDING FLOOR...

Page 76: ...eparately 805 PR23143 C Rod Seal 1 Part of Seal Kit Not Sold Separately 806 PR23143 I Cylinder Assy 1 Reference Only Special Order 807 PR23143 J P Rod 1 Reference Only Special Order 808 PR23143 D O Ri...

Page 77: ...Pik Rite Inc HR550 Manure Spreader 2020 77 7115 3 04 CYLINDER PUSHER...

Page 78: ...PR39068 E O Ring 1 Part of Seal Kit Not Sold Separately 780 7 PR39068 F O Ring 1 Part of Seal Kit Not Sold Separately 808 PR39068 G Back Up Ring 1 Part of Seal Kit Not Sold Separately 809 PR39068 H We...

Page 79: ...Pik Rite Inc HR550 Manure Spreader 2020 79 7115 3 05 CYINDER ENDGATE...

Page 80: ...8 MFF x 5 8 SAE 1 4 A FF6500 10 10 Elbow 10MFF x 10FFFX 1 5 A FF6804 10 10 10 Run Tee 10SAE x 10MFF x 10MFF 1 6 A 6807 10 10 Elbow 10SAE x 10SAE 1 7 H8 27 10MFF 10FFFX 1 2 Hose 5 8 Male ORFS x 5 8 Fe...

Page 81: ...Pik Rite Inc HR550 Manure Spreader 2020 81 7119 3 06 OPT FLOW CONTROL...

Page 82: ...H8 16 10FFFX 10FFFX 1 2 Hose 5 8 Female ORFS x 5 8 Female ORFS 1 10 A FF6809 10 10 Elbow 10SAE x 10FFFX 1 102 BL 4 LN 1 4 20 HEX LN NE ZC 2 103 BL 4 FW 1 4 USS FW ZC 4 104 BL 4 300 H 1 4 20 X 3 HEX C...

Page 83: ...Pik Rite Inc HR550 Manure Spreader 2020 83 7119 3 07 OPT REMOTE FLOW CONTROL...

Page 84: ...SAFETY CHAIN REF PART NO DESCRIPTION QTY WILL FIT SN REMARKS 1 FRM 3165 Safety Chain Agricultural 40 500 lb Capacity 1 100 PR37152 Washer Safety Chain 1 101 BL 16 350H 1 8 X 3 1 2 HH BOLT ZC G5 1 102...

Page 85: ...Pik Rite Inc HR550 Manure Spreader 2020 85 7115 4 01 OPT SAFETY CHAIN...

Page 86: ...ader 1 100 BL 4 075 H 1 4 20 X 3 4 HH C S BOLT G5 ZC 2 101 BL 4 100 H 1 4 20 X 1 HH C S G5 ZC 3 102 BL 4 FW 1 4 USS FW ZC 10 103 BL 4 LN 1 4 20 HEX LN NE ZC 5 104 BL 5 100 H 5 16 UNC X 1 HH C S BOLT G...

Page 87: ...Pik Rite Inc HR550 Manure Spreader 2020 87 7115 4 02 ACCESSORIES...

Page 88: ...ghts 1 10 EL 40604 13 Harness Work Lights Spreader 2 11 ELE 15 964 Junction Box 4x8x3 5deep plastic w knockouts plugs 1 19426 12 EL 50781 55 7 Conductor x 55 Long Harness 1 13 EL 0038 Grommet 3 4 id 1...

Page 89: ...Pik Rite Inc HR550 Manure Spreader 2020 89 7115 4 03 OPT LIGHT ASSEMBLY LED...

Page 90: ...0021 Decal Caution 1000 rpm PTO 1 4 DC 0022 Decal Tractor Drawbar Adjustments 1 5 DC 0023 Decal Caution Keep All Shields In Place 1 6 DC 0025 Decal Danger Entanglement In Rotating Drive 1 7 DC 0034 D...

Page 91: ...er Entanglement In Rotating Drive 2 2 DC 0026 Decal Warning Crushing Under Endgate 2 3 DC 0107 Pikrite Hydra Ram Spreaders 14 23 x 22 8 2 4 DC 0030 Decal Danger Entanglement In Beater 2 5 DC 0099 Mode...

Page 92: ...92 HR550 Manure Spreader 2020 Pik Rite Inc...

Page 93: ...s in material and workmanship for a period of two 2 years from the original date of purchase Pik Rite will repair or replace at its option and without charge any defective or malfunctioning part exclu...

Page 94: ...he authorized dealer from whom the spreader was purchased for service or replacement of defective parts which are covered by warranty It is the customer s responsibility for any cost incurred by the d...