Pilous ARG 300 plus S.A.F., Instruction Manual

Page 1: ...s p sov pily spol s r o elezn 9 619 00 Brno Czech Republic tel 00 420 543 252 010 www pilous cz e mail pilous pilous cz INSTRUCTION MANUAL ARG 260 S A F ARG 260 plus ARG 300 ARG 300 plus S A F S A F S...

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Page 3: ...oning and Adjustment of the Saw Blade 4 7 Guide Heads Adjustment 4 8 Hydraulic Unit 4 8 1 Vice Clamping Force Setting 4 9 Setting Band Saw Arm Ascent Height 4 10 Cooling System 5 Commissioning 5 1 Sec...

Page 4: ...machine in accordance with the instruction manual Connection of the machine to the power supply in accordance with the instruction manual The guarantee does not apply to Violent and mechanical damage...

Page 5: ...f the motor and secure it against restart before you start handling the saw blade Only persons with adequate electrician qualifications are allowed to open protective covers of the electrical equipmen...

Page 6: ...sport and Storage You can transport and lift the machine only with a forklift Slide the forks under the machine base from the back to prevent damage see the picture When handing the machine with a for...

Page 7: ...LADE SIZE 400 V 50 Hz 550 W 400 V 50 Hz 550 W 400 V 50 Hz 550 W 400 V 50 Hz 550 W Hydraulic oil Olea OPTIMA HV 46 Hydraulic oil Olea OPTIMA HV 46 Hydraulic oil Olea OPTIMA HV 46 approximately 15 litre...

Page 8: ...esent in or near the working area of the machine No unauthorised personnel may enter the dangerous zone To prevent injury the danger zone must also be level and free from any foreign objects and obsta...

Page 9: ...vice is opened A B C min C max D min D max E F G H I 850 945 1470 1840 1520 1990 951 300 150 270 x 850 945 1550 1980 1870 2250 950 425 310 x x ARG 260 S A F ARG 260 plus S A F ARG 300 S A F ARG 300 pl...

Page 10: ...should be replaced by coolants designed for respective temperatures In addition to that replace the oil in the hydraulic unit for a less viscous one 3 4 Connection to the mains Such operations must b...

Page 11: ...solid materials All functions can be controlled separately The feed of the workpiece is manual The vice pressure control is included in the basic version of the machine As the cutting tool a welded sa...

Page 12: ...OLLER DISPLAY showing the saw blade speed CONTROL VALVE TOTAL STOP SAW BLADE START MODE DESCENT START SAW BLADE LAMP STOP VICE END STROKE SWITCH OF THE ARM UPLIFT HYDRAULIC UNIT START STOP EMERGENCY B...

Page 13: ...into position 1 in order to ascend the arm to the upper position SAW BLADE START STOP Green START button Press the button in AUT mode to start the operating cycle clamping the material start of the sa...

Page 14: ...ime you start the saw turn on the MAIN SWITCH and the TOTAL STOP button the indicator lamp SAFETY must be active Then press the lamp in order to turn it off which will allow you to start the hydraulic...

Page 15: ...VICE MOVING BODY MOVABLE JAW HAND WHEEL VICE MOVING BODY T GROOVE FIXATION SCREWS FIXED JAW MAXIMUM JAW OPENING 4 3 Vice The hydraulic cylinder between the fixed clamping jaw and the jaw on the movin...

Page 16: ...justing screws of the vice and move the vice in the T groove to the other side while the arm is raised and lock the vice again When swinging the arm of the ARG 260 300 S A F raise the arm to about 30...

Page 17: ...s therefore is it necessary to switch the arm uplift switch into position 1 in order to unblock the interposition and allow the arm to ascend 4 4 Arm Saw Blade Guidance The saw arm is made of sturdy c...

Page 18: ...off the MAIN SWITCH and secure it against restart remove the protective covers of the saw blade and once again check the placement of the saw blade on the wheels Repeat the procedure if required Put...

Page 19: ...sliding off or running into the wheels Put back the protective covers of the saw blade turn on the MAIN SWITCH press the SAFETY BUTTON and the hydraulic unit Carry out a saw blade trial run Switch off...

Page 20: ...n 13 bar the safety PRESSURE CONTROLLER OF THE VICE does not switch on and the saw blade does not start 4 8 Hydraulic Unit The hydraulic unit is installed in the machine base It lifts the band saw arm...

Page 21: ...r s and or your company s instructions and recommendations referring to safe coolant handling Settings procedure The arm is located in the lower end position Loosen the locking lever of the arm uplift...

Page 22: ...to the cut speed by gradual loosening of the CONTROL VALVE see section 6 6 and carry out the cutting After the cut the saw arm will automatically ascend to the preset upper end position if the arm up...

Page 23: ...ron plastics and fibreboards Characteristics of these saw blades include a high thermal conductivity high wear and tear resistance and thus longer life higher cutting speed less frequent saw blade rep...

Page 24: ...he saw blade is used for cutting sectional materials its service life will decrease by up to one third due to interrupted cutting 2 3 4 5 6 8 10 12 15 20 30 50 75 100 150 200 250 300 14 14 14 14 14 14...

Page 25: ...s for which the respective saw blade type is designed 6 4 Running in New Saw Blades The running in applies to new saw blades The sharp cutting edges with extremely small edge radii enable high cutting...

Page 26: ...0 15 124 17 020 17 042 17 115 17 253 17 255 19 150 19 192 19 312 19 422 19 452 19 721 19 740 19 436 19 662 19 721 19 802 19 860 INCONEL HASELLOY NIMONIC INCOLOY Heat treated steel Cast steel Grey cast...

Page 27: ...d functionality of the coolant pump If possible use the coolants miscible with water non irritant to skin and with high protection against aging and corrosion Min Check the volume of oil in the coolan...

Page 28: ...operation of hydraulic circuits Keep the machine clean sprinkle the leaked oil with wood chips or VAPEX absorbate sweep the floor clean it with an appropriate solvent and dry When dismantling prevent...

Page 29: ...to its ageing Chemical additives reduce the foaming quality The foaming quality can be very substantially affected by the hydraulic system design tank design air suction Requirements for Liquid Prope...

Page 30: ...raulic system will be prevented Once the tank is clean and free from deposits place the lid and the sealing back on the tank using a reverse procedure and cross tighten the screws Pour in new oil Only...

Page 31: ...1 043 cover adj 13 bar 2 RV03 P 55_R_M 0 40 bar CPT MD FA 1 Pos 1 2 3 4 5 6 7 8 9 10 11 12 Name BASIC PARAMETERS Q 4 7 l min p 60 bar max P 0 55 kW HYDRAULIC UNIT TYPE NUMBER S_001_037 Tank Electrical...

Page 32: ...justed or damaged guidance through heads hardened steel blade guides bearings The moving guide head is too far from the workpiece Insufficient cooling Incorrectly clamped workpiece while cutting a bun...

Page 33: ...sely Valve seat is worn out Cylinder sealing is worn out Valve failure impurities The arm uplift switch is set to 0 The MAIN SWITCH is off The TOTAL STOP button is locked Possible cause Check see sect...

Page 34: ...1 Z 19 20 21 FQ3 33 34 1L1 5L3 3L2 2T1 6T3 4T2 34 36 35 0 4 0 63A set 0 5A M4 3 Brush accessories 39 38 37 PE KM6 X1 1L1 5L3 3L2 2T1 4T2 6T3 37 38 39 FQ4 33 34 1L1 5L3 3L2 2T1 6T3 4T2 40 42 41 0 6 1A...

Page 35: ...ault in the blade drive SB6 Cycle blade start SB7 Vice BP3 Upper arm limit T S Vice pressure sensor SB8 On Off arm ascent SB9 Cooling Lubrication H5 Safety relay H6 24 volt SB10 Monitored start BP1 Sa...

Page 36: ...M22 A M22 K10 M22 WKV M22 A M22 K10 M22 DL Y M22 A M22 K10 M22 LED W M22 L W M22 A M22 LED W OT 16 ET3 OTS 32 T 3 OHB2PJ is part of the hydraulic unit is part of the hydraulic unit is part of the hydr...

Page 37: ...11 12 13 14 15 16 Name Guide head moving Guide head moving Guide head fixed Guide head fixed Allen screw M5x50 SW M5x25 screw Washer 6 697 2Z bearing Exc bearing guide head small Exc bearing guide hea...

Page 38: ...83 009577 002108 ver 1 11 2018 Pos 1 2 3 4 5 6 7 9 10 11 12 13 14 15 16 17 Pos 18 20 21 22 23 24 25 26 27 28 29 30 31 32 33 Name Arm 260 Back cover arm Upper cover Distance ring Tensioning system cove...

Page 39: ...Blade wheel Tensioning bolt Tensioning plate Back cover arm Triangle Clamp Cover stop rear Shaft drive Fixed rod Fixed rod Movable rod Tensioning system cover Cooling cover Blade cover fixed guide he...

Page 40: ...and Vice Assembly 11 3 1 The Table Joint and Vice Assembly in ARG 260 S A F ARG 300 S A F 1 2 3 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 34 35 36 37 38 39 40 41 4...

Page 41: ...0 260 260 260 260 260 260 260 260 260 260 260 260 260 260 260 260 260 260 260 260 Pcs 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Pcs 1 1 1 1 1 1 1 1 1 1 1 1 1 7 7 7 1 1 1 1 1 2 2 1 Order number 0...

Page 42: ...t and Vice Assembly in ARG 260 plus S A F ARG 300 plus S A F 1 2 3 4 5 6 7 8 910 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 22 23...

Page 43: ...0 260 260 260 260 260 260 260 260 260 260 260 260 260 260 260 260 260 260 260 260 Pcs 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Pcs 1 1 1 1 1 1 1 1 1 1 1 1 1 7 7 7 1 1 1 1 1 2 2 1 1 1 1 Or...

Page 44: ...16l min 3x230V 3x400V 50Hz Hose connector tapered 3 4 8 mm PVC hose DN 8x2 T piece TS 10 Hose clamp Draincock 050 Drain hose MPVC 25x32mm Additional cooling head Neck 12 3 8 Joint part 12 Cylindrical...

Page 45: ...cylinder of the vice Gibbet Gibbet Gibbet Gibbet Butterfly valve Butterfly valve Straight connector Socket Adjustable connector Hydraulic hose DN6 1000 Straight 90 Hydraulic hose DN6 3500 Straight 90...

Page 46: ...sed to in case of a direct eye contact with the laser bundle Danger arises during an intentional and a long look into the laser beam or when contemplating the beam with an optical system It is not all...

Page 47: ...E 24V DC PG 9 SOCKET DOSING PUMP COUPLING 8MM 2 5 M COAXIAL POWER CABLE METAL PROTECTION NOZZLE HEAD CAT NO 70 107 1 1 2 3 4 5 6 7 8 9 10 11 3 5 6 7 11 10 8 9 2 1 4 Oil mist venting Oil mist lubricati...

Page 48: ...minute 3 pulses per minute 2 5 pulses per minute 2 pulses per minute 1 5 pulses per minute 1 pulses per minute DOSING PUMP SETTINGS Piston vacuum pump doses the lubricant accurately and under high pre...

Page 49: ...HVP packet for one directional swing sawARG 260 300 S A F includes a new movable clamping jaw and also a small clamping jaw that has to be connected onto a pre drilled cast iron fixed clamping jaw in...

Page 50: ...0 Press the DESCENT START and the arm goes down by gradually releasing the CONTROLVALVE Move the sawblade to the desired height of the arm by closing the CONTROL VALVE Press the SAW BLADE STOP and sw...

Page 51: ...il Directive 2014 30 EU of the European Parliament and of the Council Applied harmonized standards national standards and technical specifications EN ISO 12100 2011 EN ISO 14120 rev 1 2017 EN ISO 4413...