Pilz 542 183, Operating Manual

Page 1: ...PSEN cs6 2 M12 8 Operating Manual 1003425 EN 06 PSEN sensor technology...

Page 2: ...nta tion will be gratefully received Source code from third party manufacturers or open source software has been used for some components The relevant licence information is available on the Internet...

Page 3: ...8 Unit features 8 Function description 9 Safety Device Diagnostics 10 Operating distances 11 Lateral and vertical offset 13 Wiring 17 Connection to evaluation devices 18 Single connection 19 Series c...

Page 4: ...Contents Operating Manual PSEN cs6 2 M12 8 1003425 EN 06 4 Order reference 38 System 38 Accessories 38 EC declaration of conformity 40...

Page 5: ...important is identified as follows DANGER This warning must be heeded It warns of a hazardous situation that poses an immediate threat of serious injury and death and indicates preventive measures tha...

Page 6: ...High type 4 The safety switch may only be used with the corresponding actuator PSEN cs6 1 M12 The safety level PL e Cat 4 SIL CL 3 is only achieved if the safety outputs use 2 channel processing The f...

Page 7: ...unction for example PSEN ix2 F4 code PSEN ix2 F8 code PDP67 F 4 code PSEN Y junction M12 sensor PSEN Y junction M12 cable You will need to be conversant with the information in these documents in orde...

Page 8: ...e may lead to serious injury and death You should prevent any possibility of the interlocking device being manipulated through the use of a spare actuator Keep the substitute actuator in a safe place...

Page 9: ...atus of the safety inputs Electrical states of the safety inputs and outputs when switch is ready for operation DEVICE LED is green Actuator in the re sponse range Safety input S11 Safety input S21 Sa...

Page 10: ...nnected as a subscriber to a fieldbus module The communication of the sensors with the fieldbus module is automatically built up again with each new supply of the supply voltage As a result a sensor c...

Page 11: ...wiring Wiring in accordance with IP20 Rapid installation in the control cabined is enabled Wiring in accordance with IP67 Various passive junctions can be used see Order references for accessories 38...

Page 12: ...ed operating distance 4 mm Sar Assured release distance 12 mm So Typical operating distance 5 mm Sr Typical release distance 8 mm 3 3 Actuator aligned to the semicircle marking on the switch Sao Assur...

Page 13: ...ator aligned to the square marking on the switch Alignment 2 Actuator aligned to the triangle marking on the switch 1 2 3 4 4 5 6 4 0 14 12 8 4 0 12 8 4 8 4 0 12 14 7 4 14 1 2 3 4 4 5 6 8 4 0 12 8 4 0...

Page 14: ...ned to the triangle or square marking on the switch 4 5 8 9 1 3 2 8 4 0 12 8 4 0 12 8 4 8 4 0 12 8 4 0 12 8 4 12 16 8 4 0 12 16 16 16 4 12 16 8 4 0 12 16 16 16 6 5 7 Legend 1 Hysteresis 2 Typical oper...

Page 15: ...ting distance SO 3 Typical release distance Sr 4 Offset in mm distance of the middle of the actuator to the zero line in the grid 5 Operating distance in mm 6 Response range 7 Connector on the sensor...

Page 16: ...marking Alignment 3 Actuator aligned to the semicircle marking on the switch 4 4 1 3 5 6 2 8 4 0 12 12 8 4 0 12 8 4 8 4 0 12 16 16 8 4 0 12 12 8 4 0 12 8 4 16 16 8 4 0 12 5 Legend 1 Hysteresis 2 Typi...

Page 17: ...e to the safety switch must be protected with a 2 A to 4 A quick acting fuse Ensure the wiring and EMC requirements of EN 60204 1 are met When connecting in series consider the requirements of manipul...

Page 18: ...nals are evaluated through 2 channels with feasibility monitoring Please note Information given in the Technical details 34 must be followed The use of Safety Device Diagnostics is described in the Sy...

Page 19: ...PSEN cs6 2 M12 8 Operating Manual PSEN cs6 2 M12 8 1003425 EN 06 19 Single connection Connection diagram single connection without SDD Actuator Receiver Evaluation device...

Page 20: ...ating Manual PSEN cs6 2 M12 8 1003425 EN 06 20 Connection diagram single connection with SDD S21 S11 24 V 0 V A1 A2 12 22 I2 FS I1 FS FS Failsafe A1 A2 Y1 Y32 Rx Tx Actuator Safety switch Evaluation d...

Page 21: ...maximum delay or risk time permitted by the application Ensure there is sufficient supply voltage taking inrush currents and fusing into considera tion CAUTION Extension of delay on de energisation W...

Page 22: ...EN cs6 2 M12 8 Operating Manual PSEN cs6 2 M12 8 1003425 EN 06 22 Connection diagram series connection without SDD Actuator Actuator Control system Evaluation device Receiver Receiver Receiver Actuato...

Page 23: ...tion diagram series connection with SDD S11 S21 24 V 0 V A1 A2 12 22 I1 FS I2 FS FS Failsafe ST Standard S11 S21 S11 S21 12 22 12 22 A1 A2 A1 A2 Y1 Y1 Y1 Y32 Y32 Y32 Tx Rx Actuator Safety switch Evalu...

Page 24: ...witch type 3 PSS for safety gate monitoring with standard function block SB064 SB066 or FS_Safety Gate The correct connection to the respective evaluation device is described in the operating manual f...

Page 25: ...12 22 1 2 3 4 5 6 7 8 Rx Tx PNOZmulti 0 V 24 V PSENcode Fieldbus module Without SDD With SDD Legend I0 Input OSSD I1 Input OSSD I2 Signal input Teaching in the actuator The first actuator PSEN cs6 1...

Page 26: ...ws Torque setting Please note the information provided under Technical details 34 The distance between two safety switches must be maintained see Technical details 34 The distance can be undershot in...

Page 27: ...N 06 27 4 4 3 2 1 1 4 4 3 2 1 1 Fig Seals 1 4 seals for actuators 2 2 seals for actuators 3 2 seals for actuators 4 2 seals for switches and 2 seals for actuators 4 DEVICE SAFETY GATE INPUT DEVICE SAF...

Page 28: ...i circle marking to avoid unintended switching off at the limit of the re sponse range and to prevent the maximum release distance from en larging impermissibly by using both switching lobes 7 1 2 3 6...

Page 29: ...fully tighten the second screw on the safety switch 4 Use a screw to fix the actuator to the mounting surface Make sure that the actuator with the marking triangle points towards the marking on the se...

Page 30: ...unctions may only be checked by qualified personnel Status indicators Legend LED off LED on LED flashes 500 ms on 500 ms off LED flashes quickly 50 ms on 950 ms off Normal mode LED status Switch statu...

Page 31: ...rresponds to the Tech nical details 34 yellow Display not definitive Display not definitive Supply voltage is at the limit of the toler ance range Ensure the voltage supply corresponds to the Tech nic...

Page 32: ...PSEN cs6 2 M12 8 1003425 EN 06 32 Dimensions in mm Safety switch 1 2 90 26 4 7 5 22 7 4 11 6 3 DEVICE INPUT SAFETY GATE 4 4 101 6 19 Actuator 18 22 2 7 5 4 8 3 4 5 8 3 37 22 19 9 5 7 5 4 5 Legend 1 S...

Page 33: ...PSEN cs6 2 M12 8 Operating Manual PSEN cs6 2 M12 8 1003425 EN 06 33 3 LEDs 4 Semicircle marking...

Page 34: ...pply DC 1 W Max switching frequency 3 Hz Max cable capacitance at the safety outputs No load PNOZ with relay contacts 40 nF PNOZmulti PNOZelog PSS 40 nF Max inrush current impulse Current pulse A1 0 5...

Page 35: ...2 14 Temperature range 25 70 C Max at max operating height 60 C Max at max operating height 2000 m 70 C Storage temperature In accordance with the standard EN 60068 2 1 2 Temperature range 40 85 C Cl...

Page 36: ...perating distance So 5 mm Typical release distance Sr 8 mm Typical hysteresis 2 mm Operating distances when the actuator approaches semicircle marking Assured operating distance Sao 3 mm Assured relea...

Page 37: ...ust accept any interference received including interference that may cause undesired operation Changes or modifications made to this product not expressly approved by Pilz may void the FCC authorizati...

Page 38: ...cket straight Mounting aid 532 111 PSEN screw M4x20 10pcs Safety screws made from stainless steel with one way slot 540 313 PSEN screw M4x26 10pcs Safety screws made from stainless steel with one way...

Page 39: ...pin socket 540 337 PSEN Y junction M12 M12 M12 PIGTAIL M12 8 pin socket M12 8 pin pin M12 8 pin socket 540 338 PDP67 F 4 code Decentralised passive junction 773 603 PDP67 F 4 code VA Decentralised pa...

Page 40: ...e requirements of the following directives of the European Parliament and of the Council 2006 42 EC on machines 2014 53 EC on radio equipment The complete EC Declaration of Conformity is available on...

Page 41: ...NET p THE SPIRIT OF SAFETY are registered and protected trademarks of Pilz GmbH Co KG in some countries We would point out that product features may vary from the details stated in this document depen...