Pilz 570407, Operating Manual

Page 1: ...PSEN ml s 1 1 2 1 2 2 Operating Manual 1004710 EN 05 PSEN sensor technology...

Page 2: ...be made for the user s internal purposes Suggestions and comments for improving this documenta tion will be gratefully received Pilz PIT PMI PNOZ Primo PSEN PSS PVIS SafetyBUS p SafetyEYE SafetyNET p...

Page 3: ...tion of safety inputs S31 and S41 solenoid operation 14 4 2 1 Activation with specification of direction 16 4 2 2 Activation without specification of direction 16 4 3 Safety Device Diagnostics 17 4 4...

Page 4: ...ousing 47 8 4 6 Rotate the bolt in the actuator housing 90 48 8 5 Escape release 49 8 5 1 Important information 49 8 5 2 Installation positions for escape release 50 8 5 3 Installation stationary esca...

Page 5: ...Technical details escape release 570466 570469 81 16 7 Technical details escape release 570471 570473 82 16 8 Technical details escape release 570474 570475 82 16 9 Technical details for auxiliary rel...

Page 6: ...ticularly important is identified as follows DANGER This warning must be heeded It warns of a hazardous situation that poses an immediate threat of serious injury and death and indicates preventive me...

Page 7: ...Introduction Operating Manual PSEN ml s 1 1 2 1 2 2 1004710 EN 05 7 INFORMATION This gives advice on applications and provides information on special fea tures...

Page 8: ...fety outputs S31 Lock Unlock Request 1 and S41 Lock Un lock Request 2 Safety inputs S31 and S41 solenoid operation may only be operated under the following condition Plant is in a safe condition Make...

Page 9: ...eldbus module for example SDD ES ETH or SDD ES PROFIBUS System description Safety Device Diagnostics For the use of passive junctions Operating manual for a passive junction You will need to be conver...

Page 10: ...ommissioning please comply with local regulations regarding the disposal of electronic devices e g Electrical and Electronic Equipment Act 2 3 For your safety Do not remove the connector s protective...

Page 11: ...ng position monitoring Transponder technology 2 safety outputs Safety Device Diagnostics SDD Safety Device Diagnostics can be used to poll sensor information to perform actions and to read configurati...

Page 12: ...y and or external escape re leases see Order reference Accessories 83 The stationary escape release can be extended by a maximum of 50 mm twice by 25 mm The external escape releases are available with...

Page 13: ...ected and Guard locking pin has successfully been activated guard locking pin is in the locked posi tion and There is a high signal at the inputs S11 and S21 If one of these conditions is not met the...

Page 14: ...g pin does not change its position Guard locking may only be deactivated once the hazardous movement has been com pleted Active use of Safety Device Diagnostics The safety inputs S31 and S41 have a hi...

Page 15: ...X1 X2 Safety control system 8 core 12 core 1 2 Legend 1 PSEN ml Y junction M12 2 PSEN ml end adapter Series connection of diagnostics with Safety Device Diagnostics Y1 Y32 Y1 Y32 1 PSEN ml 2 PSEN ml...

Page 16: ...rom S31 to S41 is between 40 ms and 500 ms S31 before S41 The guard locking is deactivated when the time between the rising edges from S31 to S41 is between 40 ms and 500 ms S41 before S31 S31 S41 tma...

Page 17: ...pro cesses remaining serial number of the switch Perform actions example poll updated actuator name Selectively activate or deactivate guard locking of individual PSEN ml within a series connection Th...

Page 18: ...he signals S31 and S41 Operation with active use of the Safety Device Diagnostics Activate deactivate the guard locking by a combination of a Safety Device Diagnostics command and the status of the sa...

Page 19: ...connected upstream in the series connection is closed 3 The door connected upstream in the series connection is locked 4 Gate is closed 5 Guard locking is activated by the safety control system 6 Gua...

Page 20: ...n the series connection is closed 3 The door connected upstream in the series connection is locked 4 Gate is closed 5 Guard locking is activated by the programmable safety system 6 Guard locking is ac...

Page 21: ...erating Manual PSEN ml s 1 1 2 1 2 2 1004710 EN 05 21 4 5 Block diagram Actuator A1 A2 12 22 S31 S41 UB Device Receiver Safety Gate Magnet Lock Power Y32 Lock Sensor 1 Lock Sensor 2 Y1 S11 S21 32 42 S...

Page 22: ...ary releases on three sides INFORMATION If guard locking is deactivated using the auxiliary release there is a low sig nal at safety outputs 12 and 22 An error code will be issued see under Operation...

Page 23: ...orx T10 screwdriver 3 Seal the security screw with varnish 4 Switch the voltage off and then on again 5 Carry out a function test on the safety switch and actuator The safety function may only be chec...

Page 24: ...f the guard locking without aids from in side the danger zone and corresponds to an escape release in accordance with EN ISO 14119 If the escape release accessory stationary or external is installed i...

Page 25: ...safety gate can be opened immediately enabling the operator to leave the danger zone There is a low signal at safety outputs 12 and 22 if the escape release was operated Scope Scope of supply stationa...

Page 26: ...nnector and cable NOTICE The colour marking for the connection lead only applies for the cable that Pilz supplies as an accessory 12 pin M12 male connector PIN Function Terminal designation Cable colo...

Page 27: ...and EMC requirements of EN 60204 1 are met UL requirement The supply voltage to the safety switch must be protected with a quick acting fuse see Technical details 73 The inputs and outputs of the safe...

Page 28: ...before both return to the Gate locked state and vice versa OSSD signals are evaluated through 2 channels The state of the OSSDs must be tested before and after safety inputs S31 and S41 are activated...

Page 29: ...nnel operation via safe out puts which are suitable for PL e Cat 4 applications 2 channel operation for safety inputs S31 and S41 solenoid operation each with 0 5 A 2 channel processing of safety outp...

Page 30: ...l operation for safety inputs S31 and S41 solenoid operation each with 0 5 A 2 channel processing of safety outputs Exclusion of shorts across signal cables through appropriate measures e g protected...

Page 31: ...g of safety outputs 1 channel operation for interconnected safety inputs S31 and S41 solenoid operation with 1 A 22 S31 S41 12 Lock Unlock Request A1 A2 24 V 0 V S11 S21 Safety control system Activati...

Page 32: ...16 safety switches can be configured in series In practice the maximum possible number will be limited by the following parameters among others The required SIL level e g SIL CL 3 the required perfor...

Page 33: ...m 5 m 5 m 5 m 5 m 5 m 30 m Supply voltage at the safety control system 24 V Number of safety switches L1 L2 L3 L4 L5 L6 Overall length 1 120 m 120 m 2 60 m 60 m 120 m 3 50 m 50 m 20 m 120 m 4 50 m 30...

Page 34: ...1004710 EN 05 34 24 V 0 V A1 A2 12 22 S21 S11 FS Failsafe A1 A2 S31 S41 Y32 42 32 12 22 12 22 A1 A2 A1 A2 Rx Tx S21 S11 I2 I1 S21 S11 32 42 S31 S41 42 32 S31 S41 O2 O1 Y1 Y32 Y1 Y32 Y1 Actuator Safety...

Page 35: ...ter Connection in the control cabinet at the terminal block Connect the 12 core cables of the safety switch to the terminal block of the control cabinet 6 5 Connection to Pilz evaluation devices The s...

Page 36: ...Connection to PNOZmulti is illustrated by way of example Connection example with PNOZmulti and Safety Device Diagnostics A1 A2 I0 I1 A1 A2 Y32 Y1 12 22 5 1 4 6 8 3 2 9 PNOZmulti PSEN ml 0 V 24 V S31 S...

Page 37: ...witch s response range as the only transponder As soon as the actuator is detected the Safety Gate LED will flash yellow 2 After 20 s has elapsed the Safety Gate LED turns to quick yellow flashes Trig...

Page 38: ...tuator should be installed opposite each other in parallel After installation at least one of the auxiliary releases escape releases must be operated Use the same type of screw to attach the safety sw...

Page 39: ...ed see Adjustment 59 Installation of the safety switch and actuator must be concealed 8 2 Installation types 8 2 1 Installation on sliding gate 1 2 Legend 1 Safety switch installed on gate frame 2 Act...

Page 40: ...witch with the fixing screws of the safety switch in parallel to the actuator 46 or side on to actuator 46 on the gate frame 2 Use two M5 screws to fix the actuator to the gate The actuator should eng...

Page 41: ...tuator Legend R The distance of the upper part of the safety switch from the rotation point of the door X Parallel shift of the actuator Tilt angle when installing the actuator Tilt the actuator by 10...

Page 42: ...actuator Holding force FZh 5 000 N Holding force F1max in accordance with EN ISO 14119 10 000 N INFORMATION The specified holding forces only apply to installation without mounting bracket The holdin...

Page 43: ...s as indicated 1 Attach the safety switch to the swing gate sliding gate 2 Use four M5 screws to fix the safety switch to the mounting surface 8 3 2 Installation with mounting plate 8 5 Fixing screws...

Page 44: ...the actuator must also be installed using a mounting plate see Install actuator on mounting plate 8 3 3 Installation using L brackets Actuator with mounting bracket Provide the mounting surface with t...

Page 45: ...wo M5 screws to fix the actuator to the mounting surface 8 4 2 Installation with mounting bracket 6 5 Actuator with mounting bracket Provide the mounting surface with tapped holes for two M6 screws se...

Page 46: ...y switch crosswise to actuator Legend 1 Front of safety switch 2 Actuator 3 Fixing screws of the safety switch crosswise to actuator 8 4 4 Install fixing screws in parallel to actuator Use four M5 scr...

Page 47: ...Use the PSEN ml actuator cen ter ring only with small door radiuses see Install the safety switch horizontally at a swing gate 40 NOTICE Reduction of the actuator s service life When using the access...

Page 48: ...tion NOTICE PSEN ml 1 1 2 1 round actuator has no anti rotation device Turn the bolt in the actuator housing to the correct position before installing 1 On the housing skin 3 in the actuator housing p...

Page 49: ...any unintended operation of the escape release Prevent the effect of transverse forces on the escape release Secure the screw connections with a medium strength threadlocker The button of the escape r...

Page 50: ...10 EN 05 50 8 5 2 Installation positions for escape release The stationary escape release can be installed on the three auxiliary releases in three dif ferent directions each 1 2 Legend 1 Installation...

Page 51: ...0 EN 05 51 The external escape release can be installed on the three auxiliary releases in four different directions each The push pull cable can be led out on different sides 1 2 Legend 1 Installatio...

Page 52: ...Security screw of the auxiliary release 2 Pin in the adapter disk 3 Hexagon sockets M3x8 3 Screw the escape release with the four raised head screws M3x12 to the adapter disk with 1 2 1 5 Nm see diag...

Page 53: ...Installation Operating Manual PSEN ml s 1 1 2 1 2 2 1004710 EN 05 53 2 1 Legend 1 Button of the escape release pin 2 Escape release pin...

Page 54: ...se with the two hexagon sockets M3x8 3 on the safety switch with 1 2 1 5 Nm see diagram The pin of the adapter disk 2 must be at the place where the security screw of the auxiliary release 1 used to b...

Page 55: ...55 Fastening for the housing of the escape release order no 570466 570475 Screw the housing of the escape release with the screws 1 to a mounting surface with 6 6 5 Nm see diagram 1 1 2 Legend 1 Scre...

Page 56: ...tion may occur at a force of 150 N The cable must be able to move with it Fasten escape release Insert the cylinder through the hole in the bracket 1 Install the retaining ring 3 using circlip pliers...

Page 57: ...cape release first Prerequisites The conduit pipe must have a diameter of at least 12 mm Procedure 1 Lift off the cover 1 e g with a screwdriver with a flat blade 1 2 4 3 Legend 1 Cover 2 Nut M10 x 0...

Page 58: ...release Use an 8 mm spanner to release the button handle Apply a low strength threadlocker e g a threadlocking adhesive evenly on the thread of the piston rod and then turn the red button handle as fa...

Page 59: ...ctive view 1 Safety switch 2 Actuator 3 Max lateral offset 3 0 mm 4 Max vertical offset 3 0 mm 5 Max angular offset around the X axis 2 0 deg 6 Max angular offset around the Y axis 2 5 deg 7 Max angul...

Page 60: ...active Input LED lights up yellow The unit is ready for operation NOTICE The safety function should be checked after initial commissioning and each time the plant machine is changed The safety functi...

Page 61: ...cannot be activated deac tivated Check the actu ator s alignment 59 to the safety switch The supply voltage to safety inputs S31 and S41 was switched back on before the auxili ary release screw was t...

Page 62: ...ow Display not definitive Partial operation One input is low after both inputs were high Open both inputs switch to normal operation Red Display not defin itive Yel low Green Partial operation lock On...

Page 63: ...ndition Check the wiring and switch the supply voltage off and then on again Red Red Auxiliary release escape release activated Auxiliary release Turn back the auxiliary release screw and then switch...

Page 64: ...xiliary release is intact If the seal is not intact insert the security screw is inserted and use varnish to seal the security screw Check the safety switch and actuator for damage Check that the safe...

Page 65: ...1 2 1 2 2 1004710 EN 05 65 12 Dimensions 31 19 2 193 5 4 5 40 31 230 48 40 63 5 Actuator without center ring rear view 29 53 67 40 PSEN ml 1 1 PSEN ml 2 1 actuator 29 53 61 7 40 PSEN ml 1 1 PSEN ml 2...

Page 66: ...Dimensions Operating Manual PSEN ml s 1 1 2 1 2 2 1004710 EN 05 66 Mounting plate see Accessories 83 255 12 5 43 25 193 5 20 4 5 31 280 12 5 n 8 5 M 5 n 8 5 M 5 10 Fig Order no 570 490...

Page 67: ...Dimensions Operating Manual PSEN ml s 1 1 2 1 2 2 1004710 EN 05 67 Mounting bracket for sliding gate see Accessories 83 40 30 10 11 75 40 n6 5 n6 5 63 5 10 10 60 20 7 75 48 M5 M5 Fig Order no 570 492...

Page 68: ...Manual PSEN ml s 1 1 2 1 2 2 1004710 EN 05 68 Mounting bracket for swing gate see Accessories 83 69 5 89 5 6 80 8 5 15 5 40 6 5 69 5 M 5 Fig Order no 570 493 79 5 89 5 6 8 5 15 5 69 5 40 80 6 5 M 5 F...

Page 69: ...Dimensions Operating Manual PSEN ml s 1 1 2 1 2 2 1004710 EN 05 69 Mounting bracket with handle unit for sliding gate see Accessories 83 30 40 63 5 6 5 25 22 150 40 10 59 48 20 Fig Order no 570 495...

Page 70: ...imensions Operating Manual PSEN ml s 1 1 2 1 2 2 1004710 EN 05 70 Mounting bracket with handle unit for swing gate see Accessories 83 80 197 8 5 40 M 5 150 55 69 5 6 6 5 25 45 5 20 Fig Order no 570 49...

Page 71: ...Dimensions Operating Manual PSEN ml s 1 1 2 1 2 2 1004710 EN 05 71 79 5 6 55 150 197 M5 45 5 8 5 6 5 25 20 80 Fig Order no 570 497...

Page 72: ...1 2 1 2 2 1004710 EN 05 72 L bracket for the safety switch see Accessories 83 178 8 15 5 18 5 217 2 42 5 6 5 69 5 34 31 M 5 19 2 193 5 Fig Order no 570 476 Distance between safety switch mounting sur...

Page 73: ...15 mW 15 mW 15 mW Electrical data 570406 570408 570410 Supply voltage Voltage 24 V 24 V 24 V Kind DC DC DC Voltage tolerance 20 20 20 20 20 20 Output of external power supply DC 1 W 1 W 1 W Max switc...

Page 74: ...570406 570408 570410 Test pulse duration safety outputs 450 s 450 s 450 s Switch on delay after UB is applied 1 1 s 1 1 s 1 1 s Inputs typ 1 ms 1 ms 1 ms Inputs max 3 ms 3 ms 3 ms Actuator typ 30 ms 3...

Page 75: ...60068 2 6 EN 60068 2 6 EN 60068 2 6 Frequency 10 55 Hz 10 55 Hz 10 55 Hz Amplitude 1 mm 1 mm 1 mm Shock stress In accordance with the standard EN 60068 2 27 EN 60068 2 27 EN 60068 2 27 Number of shock...

Page 76: ...offset in closing dir ection 2 mm 2 mm 2 mm Max retract speed of ac tuator 0 3 m s 0 3 m s 0 3 m s Actuator 1 PSEN ml 1 1 PSEN ml 2 1 PSEN ml 2 1 Min distance between safety switches 0 mm 0 mm 0 mm Co...

Page 77: ...570408 570410 Actuator dimensions Height 63 5 mm 63 5 mm 63 5 mm Width 40 mm 40 mm 40 mm Depth 67 2 mm 67 2 mm 67 2 mm Weight of safety switch 950 g 950 g 950 g Weight of actuator 145 g 145 g 145 g We...

Page 78: ...ty aspects covered by dynamic testing Inputs Drain Source Safety switch C2 Safety control system C2 C3 Drain parameters Min Typ Max Test impulse duration 500 s Input resistance 9 kOhm Capacitive load...

Page 79: ...CL value in accordance with EN 62061 corresponds to the SIL value in accord ance with EN 61508 TM is the maximum mission time in accordance with EN ISO 13849 1 The value also ap plies as the retest in...

Page 80: ...cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the inte...

Page 81: ...15 g 100 g 15 g 420 g 16 5 Technical details for escape release 570463 General Certifications CE Environmental data Ambient temperature Temperature range 0 60 C Mechanical data Release force escape re...

Page 82: ...0 cycles 6050 cycles Weight 470 g 520 g 570 g 16 8 Technical details escape release 570474 570475 General 570474 570475 Certifications CE CE Mechanical data 570474 570475 Release force escape release...

Page 83: ...gate system with guard locking fully coded for series connection PSEN ml 2 1 round actu ator 12 pin M12 connector 570437 PSEN ml s 2 1 switch Mechanical safety switch with guard locking fully coded f...

Page 84: ...ble 4 m 570475 PSEN ml mounting plate angled Mounting bracket for installing the safety switch with 4 hexagonal socket head screws and 1 tamper proof pan head locking screw M5x40 570476 PSEN ml actuat...

Page 85: ...tamper proof pan head locking screw M5x16 570499 Cable Product type Features Connector X1 Connector X2 Connector X3 Order no PSEN cable axial M12 8 pole 3m 3 m M12 8 pin fe male con nector straight 54...

Page 86: ...nector straight 570353 PSEN cable M12 12sf 20m 20 m M12 12 pin fe male con nector straight 570354 PSEN cable M12 12sf 30m 30 m M12 12 pin fe male con nector straight 570355 PSEN cable M12 12sf 50m 50...

Page 87: ...2 Connector X3 Order no PSEN ml Y junction M12 M12 8 pin male connector M12 8 pin fe male connector M12 12 pin fe male connector 570486 PSEN ml end ad apter M12 12 pin fe male connector M12 8 pin male...

Page 88: ...check list is not intended to replace the plant specific safety analysis required for commissioning recommissioning nor the resulting inspections and actions INFORMATION Commissioning recommissioning...

Page 89: ...t these products meet the requirements of the directive 2006 42 EC for ma chinery of the European Parliament and of the Council The complete EC Declaration of Conformity is available on the Internet a...

Page 90: ...XXX en 0X 2021 01 Printed in Germany Pilz GmbH Co KG 2021 Support Technical support is available from Pilz round the clock Pilz develops environmentally friendly products using ecological materials an...