Pilz PNOZ m EF 4DI4DOR, Operating Manual

Page 1: ...PNOZ m EF 4DI4DOR Operating Manual 1002702 EN 08 Configurable safe small controllers PNOZmulti 2...

Page 2: ...nta tion will be gratefully received Source code from third party manufacturers or open source software has been used for some components The relevant licence information is available on the Internet...

Page 3: ...grated protection mechanisms 12 4 2 Functions 12 4 3 System reaction time 12 4 4 Block diagram 12 5 Installation 13 5 1 General installation guidelines 13 5 2 Dimensions in mm 13 5 3 Connecting the ba...

Page 4: ...Contents Operating Manual PNOZ m EF 4DI4DOR 1002702 EN 08 4 10 Order reference 27 10 1 Product 27 10 2 Accessories 27...

Page 5: ...n that is particularly important is identified as follows DANGER This warning must be heeded It warns of a hazardous situation that poses an immediate threat of serious injury and death and indicates...

Page 6: ...Introduction Operating Manual PNOZ m EF 4DI4DOR 1002702 EN 08 6 INFORMATION This gives advice on applications and provides information on special fea tures...

Page 7: ...SO 13849 1 and up to SIL CL 3 of EN IEC 62061 4 inputs for connecting for example E STOP pushbutton Two hand button Safety gate limit switch Start button Light beam devices Scanner Enabling switch PSE...

Page 8: ...Overview Operating Manual PNOZ m EF 4DI4DOR 1002702 EN 08 8 2 3 Front view Legend Inputs I0 I3 Outputs O0 O3 LEDs POWER Run Diag Fault I Fault O Fault...

Page 9: ...ith EN 298 If the module s relay outputs shut down the entire fuel supply and the furnace is used in con tinuous operation appropriate external measures must be used to establish diversity of the shut...

Page 10: ...tandards and guidelines for safety technology It is the company s responsibility only to employ personnel who Are familiar with the basic regulations concerning health and safety accident prevention H...

Page 11: ...e expanded func tions are described in the PNOZmulti Configurator s online help Only use these functions once you have read and understood the documentations Do not open the housing or make any unauth...

Page 12: ...g the PNOZmulti Configurator A removable data medium is used to download the safety circuit to the base unit The base unit has 2 microcontrollers that monitor each other They evaluate the input circui...

Page 13: ...should be secured using a fixing ele ment e g retaining bracket or end angle Open the locking slide before lifting the unit from the mounting rail To comply with EMC requirements the mounting rail mu...

Page 14: ...tted to the last expansion module Install the expansion module in the position configured in the PNOZmulti Configurator The position of the expansion modules is defined in the PNOZmulti Configurator T...

Page 15: ...configuration of the PNOZmulti Configurator Use copper wiring with a temperature stability of 75 C To prevent contact welding a fuse should be connected before the output contacts see Technical detai...

Page 16: ...L1 N K2 14 34 13 33 23 43 24 44 O0 2 L I0 6 3 Download modified project to the PNOZmulti system As soon as an additional expansion module has been connected to the system the project must be amended i...

Page 17: ...or on the overall system Expansion module is in a safe condition External error on the expansion module PNOZ m EF 4DI4DOR or on the overall system Expansion module is in a safe condition Internal erro...

Page 18: ...ning of switching elements may be required under some circumstances When the product is used in accordance with the European Machinery Directive a check must be carried out to ensure that the safety c...

Page 19: ...icator LED Permitted loads inductive resistive Inputs Number 4 Input voltage in accordance with EN 61131 2 Type 1 24 V DC Input current at rated voltage 5 mA Input current range 2 5 5 3 mA Pulse suppr...

Page 20: ...rnal contact fuse protection safety contacts In accordance with the standard VDE 0660 Blow out fuse quick 10 A Blow out fuse slow 6 A Switch off delay 22 ms Contact material AgCuNi 0 2 m Au Potential...

Page 21: ...00 V Mechanical data Mounting position horizontally on mounting rail Mechanical life 10 000 000 cycles DIN rail Top hat rail 35 x 7 5 EN 50022 Recess width 27 mm Max cable length Max cable length per...

Page 22: ...e Cat 4 SIL CL 3 2 84E 10 20 Input SC inputs 1 channel PL d Cat 2 SIL CL 2 2 10E 09 20 SC inputs 2 channel PL e Cat 4 SIL CL 3 4 27E 11 20 SC inputs Short circuit forming safety mats PL d Cat 3 SIL CL...

Page 23: ...the load as the PFH value already considers the relay s B10d value as well as the failure rates of the other components 8 2 Classification according to ZVEI CB24I The following tables describe the cla...

Page 24: ...e life graph for the relay contacts The service life graphs indicate the number of cycles from which failures due to wear must be expected The wear is mainly caused by the electrical load the mechanic...

Page 25: ...s Provided the application to be implemented requires fewer than 1 000 000 cycles the PFH value see Technical details 19 can be used in the calculation To increase the service life sufficient spark su...

Page 26: ...ted ambient temperature Tamb dependent on the total current Isum 10 20 30 40 50 60 25 5 10 15 20 Tamb C 24 Isum A Max permitted total current of relay outputs at an ambient temperature of 45 C 24 A Ma...

Page 27: ...R Expansion module 772 143 10 2 Accessories Connection terminals Product type Features Order No Set spring terminals 1 set of spring loaded terminals 751 004 Set screw terminals 1 set of screw termina...

Page 28: ...energy efficient products and environmentally friendly solutions We are represented internationally Please refer to our homepage www pilz com for further details or contact our headquarters Headquart...