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6

 

1

o

C) range. In a 50

o

F/5

o

C PDP, the refrigerant temperature is lowered to the 40

o

F/5

o

C range. This cold 

liquid refrigerant flows into the air-refrigerant heat exchanger where it cools the compressed air, and 
evaporates into a cold vapor. Vaporized refrigerant flows to the accumulator (R235 or ADR120 and 
larger). The gaseous refrigerant then flows to the compressor suction via the suction line filter (R800 or 
ADR400 and larger). The function of the accumulator is to hold liquid refrigerant and pass on the 
gaseous refrigerant. The liquid and suction line filters functions are to protect the refrigerant system 
from foreign particles. 
 

To provide relatively constant temperature in the air-refrigerant heat exchanger (R75 or ADR40 and 

larger), the refrigeration system is also equipped with a hot gas bypass valve. Theses mix hot and cold 
refrigerant to give a stable suction pressure and temperature. Thus, near constant dew point is 
maintained at fluctuating load conditions.  
 
 

Mr. Goodaire and Mr. Goodaire Plus Systems:

 The coalescer is installed after the moisture 

separator and before the air-air heat exchanger. The use of a coalescer at the coldest point helps it 
remove significantly more aerosols and condensed vapors because the cooling process condenses vapors 
into aerosols and liquids. It also coalesces smaller aerosols, which are then removed by the coalescer. 
 
 
 
 

Summary of Contents for ADR Series

Page 1: ...Air Dryer R and ADR Series Pioneer Air Systems Inc 210 Flatfork Road Wartburg TN 37887 Tel 800 264 1AIR 423 346 6693 Fax 423 346 3865 423 346 7522 Email sales pioneerair com Internet Address http www pioneerair com ...

Page 2: ...Micro Monitor Control 8 Micro Monitor Diagram 8 Maintenance 8 Automatic Drain 8 10 Year Limited Warranty 8 Troubleshooting 10 Warranty Extension Form 11 Mechanical Layout Electrical Wiring Diagram Recommended Spare Parts List Maximum Working Pressure Dryer Size 170 PSIG 11 7 BarG R3000 and up ADR1500 and up 200 PSIG 13 8 BarG R235 to R2500 ADR250 to ADR1250 250 PSIG 17 2 BarG R10 to R200 ADR15 to ...

Page 3: ...ned for installation in a protected area that is clean dry and has and ambient temperature range of 50 to 100o F 10 to 37o C For installation in other temperatures consult factory Consider heat rejection when locating the unit Position the unit to permit free circulation of cooling air for the condenser See Table 1 for safe distance placement Table 1 Recommended Safe Distance from Wall Model Intak...

Page 4: ...sludge rust and free moisture In a newly installed piping system the prefilter element may need to be changed within a few days of installation to remove weld sludge rust and etc After all power and connections have been made the unit is ready for operation Generally dryers are shipped with a charge of refrigerant with all refrigeration service ports closed Switch the main disconnect on allowing t...

Page 5: ...led to the 35o F 2o C range in the air refrigerant heat exchanger Cooling the compressed air causes condensation of moisture which is separated by a highly efficient moisture separator An automatic drain periodically drains the condensate Cold dry air from the separator flows through the air air heat exchanger where it is reheated by the incoming warm air Reheating increases the volume of air pre ...

Page 6: ...protect the refrigerant system from foreign particles To provide relatively constant temperature in the air refrigerant heat exchanger R75 or ADR40 and larger the refrigeration system is also equipped with a hot gas bypass valve Theses mix hot and cold refrigerant to give a stable suction pressure and temperature Thus near constant dew point is maintained at fluctuating load conditions Mr Goodaire...

Page 7: ...7 INSERT FLOW DIAGRAM ...

Page 8: ...year prorated compressor warranty apply on standard Pioneer products Pioneer standard dryers are warranted to be free from defects in material and workmanship for a period of one year from the date of shipment 15 months for distributor stock units provided the equipment is used according to the company s recommended usage Liability is limited to the repair refund or replacement in kind at the comp...

Page 9: ...contact factory allowing it to cycle on high pressure will burn up the compressor motor Because of higher pressure and electrical voltage only qualified service personnel should work on the equipment For critical applications the factory recommends that the customer install a back up system WARNING Remove air pressure from the device under pressure before working on it ...

Page 10: ...ide suitable ventilation or relocate unit Consult factory Repair or replace Correct to R 134a 235 PSIG 16 2 BarG R 22 350 PSIG 2724 1 BarG Replace compressor and liquid and suction line filters 8 Refrigerant compressor cycling on low pressure a Refrigerant low b Incorrect low pressure control setting c Low pressure control malfunction Inspect for leaks repair evacuate and recharge Consult factory ...

Page 11: ...0 mile Travel food and lodging costs are the responsibility of the customer and are invoiced on a cost basis Name ___________________ Title ______________________ Company Name _______________________________________ Address _____________________________________________ City St Zip __________________________________________ Complete and return a copy to Phone __________________ Model ______________...

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