Pioneer Eclipse CS2700R, Operator'S Manual

Page 1: ... máquina antes de ser permitido utilizarla Ponerse en contacto con el servicio de Amano Pioneer Eclipse 1 800 367 3550 o 1 336 372 8080 o un distribuidor autorizado por Amano Pioneer Eclipse para investigar sobre el entrenamiento o para solicitar un manual Manquer de lire et de comprendre ce manuel d utilisation avant l utilisation de cette machine ou avant faire de maintenance sur la machine peut...

Page 2: ...ade Replacement 11 Vacuum Motor Maintenance 11 Diagnostic Messages 11 Machine Diagram and Parts List Dash Panel Layout 12 Wiring Schematic Parts List 13 Wiring Schematic 14 Tanks Cover Group 16 Frame Group 18 Brush Housing Group 20 Steering Group 22 Wheel Group 24 Squeegee Lift Group 26 Vacuum Group 28 Solution Flow Group 30 Squeegee Assembly Group 32 Welcome Congratulations on purchasing the Clea...

Page 3: ...cm Squeegee Width 42 107 cm Optional Squeegee 34 5 87 6 cm Solution Tank in Polyethylene 27 US gal 102 L Recovery Tank in Polyethylene 31 5 US gal 119 L Front Wheel Diameter 9 8 25 cm Rear Wheel Diameter 12 2 31 cm Traction Electric Weight with Batteries 926 lbs 435 kg Weight without Batteries 555 6 lbs 252 kg Battery Compartment 15 35 x 20 5 x 11 4 39 cm x 52 cm x 29 cm Power Source Battery 6V 6 ...

Page 4: ...ft truck or of the transpallet should be placed so that the black arrow indicated on the packing is about in the center of the forks The palletized box should be handled with extreme caution avoid impacts or lifting it to extreme heights without reason Do not stack the boxes Unpacking the Machine Unpack the machine with caution Cut the straps with the proper cutting tool being careful of spring ba...

Page 5: ...oblem The checks executed The performed adjustments and their results Any other pertinent information General Safety Standards The machine described in this manual is in compliance with the stipulations of the 89 392 EEC Machine Directive and its subsequent modifications standards The person responsible for the machine must adhere to regulatory norms and local standards regarding the work environm...

Page 6: ...he Operator s Manual at the work place of the machine Beyond the use and maintenance instructions observe and follow the binding general legislative rules regarding Accident Prevention and Environment Protection This can also concern the handling of harmful materials the availability and mounting of customized protection equipment and compliance with the rules of the road In case of machine modifi...

Page 7: ... maintenance revision or repair engage qualified personnel or call an authorized workshop Use only original fuses with the prescribed current intensity Caution Clean the machine with detergent solutions with special care only when necessary Adhere to all instructions of the detergent manufacturer Wear protective clothes overalls gloves protective glasses etc Maintenance of the Electric Installatio...

Page 8: ...rson should apply a test plate on the machine Caution Danger To drain liquids used for floor scrubbing follow local waste disposal standards Information concerning Machine Demolition In case of machine demolition it is important to subdivide the different types of materials composing the machine and dispose of the batteries in accordance with local legislation 7 ...

Page 9: ...eries The machine is equipped with a combination parking service brake The service brake is operated by the large pedal on the left side of the steering column The parking brake is activated when the service brake pedal is completely depressed To release the parking brake press down on both the service brake pedal and the small parking brake release at the top of the service brake pedal at the sam...

Page 10: ...n the dashboard by selecting CLEAN SCRUB STRIP or HEAVY STRIP The solution flow is adjusted by a handle on the dash When the scrubbing operation is completed turn OFF the Solution Flow Switch and Brush Switch before switching the vacuum OFF so that the recovery system can retrieve all solution from the floor If the floor is very dirty or for a deep scrub prior to recoating a double scrubbing opera...

Page 11: ... its edge If the pressure is too low the edge doesn t work well and leaves water on the floor particularly on an uneven floor Drying may be negatively affected by a faulty suction operation If the suction hose doesn t work well drying will continue to be bad even with all adjustment attempts In this case a Thoroughly clean the suction hoses inlets and filters and the squeegee itself b Check vacuum...

Page 12: ...worn rubber blades Perform the inverse procedure to change the blades and reassemble the squeegee Replace the squeegee on the machine and adjust Vacuum Motor Maintenance The vacuum motors must be checked and cleaned The brushes should be checked every six months and replaced if necessary After removing the key from the dashboard remove the vacuum motor by loosening the knobs and removing the conne...

Page 13: ...gram and Parts List 12 Dash Panel CleanStar 27R Scrubbing Pressure Vacuum On Off Solution Flow On Off Drive Forward Reverse Horn Hour Meter Charge Indicator Solution Flow Adjustment Key Switch Diagnostic Interface ...

Page 14: ...LENOID VALVE 28 MO231 1 36V MOTOR 29 PY072 2 PLUG 175 A 31 CW082 1 ELECTRIC CABLE 32 CW083 1 ELECTRIC CABLE 33 BT065 6 6V 240A BATTERY 34 PY001 5 BATTERY CONNECTION CABLE 35 IN5005 2 MICRO 36 PY249 3 DIODE 37 MO234 1 36V GEAR MOTOR 38 GL018 1 FLOAT 39 MO181 1 36V VACUUM MOTOR 40 PY587 2 FLASHING LIGHT 12V 41 PY590 1 ADVANCEMENT PEDAL 42 PY301 1 3 POLE CONNECTOR 43 PY302 1 3 POLE CONNECTOR 44 MI068...

Page 15: ...Wiring Schematic CleanStar 27R 14 ...

Page 16: ...15 ...

Page 17: ...Tanks Cover Group CleanStar 27R 16 ...

Page 18: ...HEEL Ref Part Qty Description 36 BO014 4 SH ABS WH BUSH D 13 37 VP5007 2 KNOB 38 CA131 1 RIGHT BRUSH COVER 39 PA198 1 RIGHT PROTECTION 40 LM408 1 RIGHT BUMPER SHEET 41 BP223 1 RT BRUSH COVER BUMPER 42 ML002 4 GALVANIZED SPRING 43 ST088 1 RIGHT BRACKET 44 VA401 4 SCREW 45 TG103 1 DASH BOARD PLATE 46 LM432 1 SUPPORT PLATE 47 SB150 1 DASH BOARD SUPPORT 48 VS423 2 SCREW 49 ST089 1 LEFT BRACKET 50 PA19...

Page 19: ...Frame Group CleanStar 27R 18 ...

Page 20: ...SCREW 24 BO147 4 BUSH 25 ST086 1 RIGHT BRACKET 26 DD455 4 INOX SELF LOCKING NUT 27 LV273 2 BRUSH SUPPORT LEVER 28 BO147 6 BUSH Ref Part Qty Description 29 VE483 4 SCREW 30 ST087 1 LEFT BRACKET 31 DD405 4 INOX NUT 32 TB010 1 HOSE 33 TA007 2 PLUG 34 RO402 2 INOX WASHER 35 DD452 2 INOX SELF LOCKING NUT 36 TB170 1 SOLUTION DISTRIBUTOR 37 TB010 1 HOSE 38 TB138 1 HOSE 39 VB411 2 SCREW 40 RO453 2 INOX WA...

Page 21: ...Brush Housing Group CleanStar 27R 20 ...

Page 22: ...HER 27 DD454 4 INOX SELF LOCKING NUT 28 CH011 1 TONGUE 29 BO146 8 BUSH 30 PT139 1 PLATE 31 VE463 4 SCREW 32 LM396 1 STRIP Ref Part Qty Description 33 BO144 4 BUSH 34 VV442 4 SCREW 35 CH011 2 TONGUE 36 PT138 1 LEVER PLATE 37 BO142 1 BUSH 38 VV240 1 SCREW 39 ML113 1 SPRING 40 BO143 1 BUSH 41 VV241 1 SCREW 42 LV274 1 LEVER 43 VP057 1 KNOB 44 PE181 2 BRUSH GEAR MOTOR PIN 45 CH049 4 TONGUE 46 CH030 2 T...

Page 23: ...Steering Group CleanStar 27R 22 ...

Page 24: ... 1 CHAIN 34 PY240 2 FAIRLEAD 35 PT143 1 PLATE 40 RO456 2 INOX WASHER 41 VE481 2 SCREW Ref Part Qty Description 42 BP220 1 BRAKE COVER 43 LV275 1 BRAKE LEVER 44 BP221 1 BRAKE COVER 45 LV276 1 STOP LEVER 46 RO405 1 INOX WASHER 47 DD455 1 INOX SELF LOCKING NUT 48 BO147 2 BUSH 49 DD406 1 INOX NUT 50 PE185 1 BRAKE PIN 51 ML050 1 SPRING 52 RO404 2 INOX WASHER 53 DD454 1 INOX SELF LOCKING NUT 54 DD454 1 ...

Page 25: ...Wheel Group CleanStar 27 R 24 ...

Page 26: ...LE 16 FN020 1 BRAKE DRUM DX 17 VG033 2 DOWEL 18 SU400 1 REAR WHEEL SUPPORT 19 VE460 8 SCREW 20 RO455 8 INOX WASHER 21 RO404 8 INOX WASHER 22 FN021 1 BRAKE DRUM SX 23 AL064 2 REAR WHEEL SHAFT 24 SG019 2 SEEGER RING 25 CS041 4 BALL BEARING 26 MI182 1 LEFT BRAKE CABLE 27 RT127 2 WHEEL 28 VI048 2 WASHER 29 VV441 2 SCREW 30 IR001 1 U GREASER 31 VV443 6 SCREW 32 VE481 4 SCREW 33 RO456 4 INOX WASHER 34 R...

Page 27: ...Squeegee Lift Group CleanStar 27R 26 ...

Page 28: ...26 SN003 1 JOINT 27 TI145 2 SQUEEGEE TIE ROD 28 VE495 2 SCREW 29 PE180 1 ADJUSTING SQUEEGEE PIVOT Ref Part Qty Description 30 VE469 2 SCREW 31 RO502 2 INOX WASHER 32 RT115 2 SQUEEGEE SUPP WHEEL 33 PE188 2 SUPP PIN 34 SU401 1 SQUEEGEE TIE ROD SUPPORT 35 DD455 2 INOX SELF LOCKING NUT 36 RO405 2 INOX WASHER 37 DD455 1 INOX SELF LOCKING NUT 38 RO405 2 INOX WASHER 39 PE187 1 SQUEEGEE TILT PIN 40 VP058 ...

Page 29: ...Vacuum Group CleanStar 27R 28 ...

Page 30: ...2 1 FLOATING NET 25 GR005 1 MOTOR GASKET 26 MO181 1 36V VACUUM MOTOR 27 ST060 1 MOTOR SUPP BRACKET 28 GR111 1 VAC MOTOR GASKET 29 VP051 2 KNOB 30 MP240 4 MOTOR BRUSH 31 RB023 1 TANK VALVE 32 RC025 1 CONNECTOR 33 TB026 1 PIPE 34 FS011 2 FLOAT SUPPORT CLAMP 35 RC044 2 PIPE FITTING 36 VL211 2 SCREW 37 RO502 2 INOX WASHER 38 TA008 1 PLUG 39 GR002 1 DRAIN UNION GASKET 40 VV433 6 SCREW 41 FL001 1 DRAIN ...

Page 31: ...Solution Flow Group CleanStar 27R 30 ...

Page 32: ...06 1 FOOTBOARD 8 LM397 1 FOOTBOARD SHEET 9 RO404 2 INOX WASHER 10 RO455 2 INOX WASHER 11 VE460 2 SCREW 12 GH023 4 RING NUT 13 RC060 1 UNION 14 RC051 3 UNION 15 FS024 3 CLAMP 14 24 16 RB019 1 SOLENOID VALVE 17 RC080 1 UNION 18 FT032 1 SOL FILTER 19 RO404 2 INOX WASHER 20 VB237 2 SCREW 21 TB138 1 HOSE 22 TB138 1 HOSE 23 PT154 1 PLATE 24 VV430 2 SCREW ...

Page 33: ...Squeegee Assembly Group CleanStar 27R 32 ...

Page 34: ...42 2 KNOB 7 VI048 2 WASHER 8 VE443 2 SCREW 9 RO454 2 INOX WASHER 10 RO501 2 INOX WASHER 11 SB140 1 VAC OPENING 12 LM406 1 REAR SQUEEGEE SHEET 13 VP036 16 KNOB 14 BP217 1 REAR BLADE 15 SQ054 1 SQUEEGEE BODY 16 BP215 1 FRONT BLADE 17 LM400 1 FRONT SQUEEGEE SHEET 19 KIT596 1 SET BLADE 20 KIT624 1 SQUEEGEE ASSEMBLY 21 KIT613 1 SQUEEGEE LOND VERSION 80 CS3100R ...

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Page 36: ... abuse or improper maintenance All defective parts must be returned to the Distributor for credit 3 Batteries warranted by battery manufacturer for one 1 year Prorated THE OBLIGATION OF PIONEER ECLIPSE CORPORATION 1 The obligation of Amano Pioneer Eclipse under this warranty is limited to repairing or replacing at its option any part which is proven to be defective in material or workmanship under...

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Page 38: ... máquina antes de ser permitido utilizarla Ponerse en contacto con el servicio de Amano Pioneer Eclipse 1 800 367 3550 o 1 336 372 8080 o un distribuidor autorizado por Amano Pioneer Eclipse para investigar sobre el entrenamiento o para solicitar un manual Manquer de lire et de comprendre ce manuel d utilisation avant l utilisation de cette machine ou avant faire de maintenance sur la machine peut...