Pioneer GM-3400T/XJES, Servise Manual

Page 1: ... 04 01 Singapore 159936 PIONEER CORPORATION 2009 GM 3400T XJUC CRT4513 BRIDGEABLE TWO CHANNEL POWER AMPLIFIER GM 3400T XJUC GM 3400T XJEW5 GM 3400T XJES For details refer to Important Check Points for Good Servicing K ZZZ DEC 2009 Printed in Japan www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942...

Page 2: ...safely repair complex products such as those covered by this manual Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty If you are not qualified to perform the repair of this product properly and safely you should not risk trying to do so and refer the repair to a qualified service technician WARNING This product may contain a chemi...

Page 3: ...mi broken wires scratches melting etc on the coating of the power cord Damaged power cords may lead to fire accidents so please be sure that there are no damages If you find a damaged power cord please exchange it with a suitable one 9 There should be no spark traces or similar marks on the power plug When spark traces or similar marks are found on the power supply plug please check the connection...

Page 4: ... 5 DIAGNOSIS 13 5 1 CONNECTOR FUNCTION DESCRIPTION 13 6 SERVICE MODE 13 7 DISASSEMBLY 14 8 EACH SETTING AND ADJUSTMENT 15 9 EXPLODED VIEWS AND PARTS LIST 16 9 1 PACKING 16 9 2 EXTERIOR 18 10 SCHEMATIC DIAGRAM 20 10 1 AMP UNIT GUIDE PAGE 20 11 PCB CONNECTION DIAGRAM 26 11 1 AMP UNIT 26 12 ELECTRICAL PARTS LIST 30 www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 ...

Page 5: ...ws No 1 to 10 tightly hold a transistor or a diode to be fixed to prevent the part from turning by the force of tightening the screw If the part turned a stress will be applied to the solder and may cause a failure such as a solder crack 4 When you replace a part fixed to the heatsink Q515 Q516 Q517 Q518 Q519 Q520 Q803 Q804 D821 and D822 adjust the position of the part according to the following P...

Page 6: ...the top of the PC board and solder it Apply grease GEM1057 to the back of the part 5 Silk prints of L and R on the Amp Unit are printed wrongly each other L should be R and R should be L www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http www xiaoyu163 com http www...

Page 7: ... be set to around 373 C in general although the temperature depends on the heat capacity of the PC board on which reworking is required and the weight of the tip of the soldering iron Compared with eutectic solders lead free solders have higher bond strengths but slower wetting times and higher melting temperatures hard to melt easy to harden The following lead free solders are available as servic...

Page 8: ... 0 01 10 W 1 kHz Separation 70 dB 1 kHz Low pass filter Cut off frequency 80 Hz Cut off slope 12 dB oct Gain control RCA 200 mV to 6 5 V Speaker 0 8 V to 26 V Maximum input level impedance RCA 6 5 V 22 k ohm Speaker 26 V 90 k ohm CEA2006 Specifications Power output 60 W RMS 2 Channels at 14 4 V 4 ohm and 1 THD N 175 W RMS 1 Channels at 14 4 V 4 ohm BRIDGE and 1 THD N 85 W RMS 2 Channels at 14 4 V ...

Page 9: ... 4 ohm Continuous power output 60 W 2 at 14 4 V 4 ohm 20 Hz to 20 kHz 0 2 THD 175 W 1 at 14 4 V 4 ohm 20 Hz to 20 kHz 0 8 THD 85 W 2 at 14 4 V 2 ohm 20 Hz to 20 kHz 0 8 THD Load impedance 4 ohm 2 ohm to 8 ohm allowable Bridge connection 4 ohm to 8 ohm allowable Frequency response 10 Hz to 50 kHz 0 dB 1 dB Signal to noise ratio 95 dB IEC A network Distortion 0 01 10 W 1 kHz Separation 70 dB 1 kHz L...

Page 10: ...se with an RCA equipped Pioneer car stereo with max output of 4 V or more adjust level to match that of the car stereo output If you hear too much noise when using the speaker input terminals turn the gain control to higher level 3 LPF low pass filter switch Switch the settings based on the connected speaker When the Subwoofer is connected Select ON This eliminates high range frequency and outputs...

Page 11: ... Connect male terminal of this wire to the sys tem remote control terminal of the car stereo SYSTEM REMOTE CONTROL The female terminal can be connected to the auto anten na relay control terminal If the car stereo lacks a system remote control terminal con nect the male terminal to the power terminal via the ignition switch 9 Speaker output terminals Please see the following section for speaker co...

Page 12: ...e normal r e t f a e c n a r a e p p a s t i n o t r i d r o s e h c t a r c s o N k c e h c e c n a r a e p p A 3 receiving it for service See the table below for the items to be checked regarding audio Item to be checked regarding audio Distortion Noise Volume too low Volume too high Volume fluctuating Sound interrupted Lubricants and Glues List Name Grease Bond Grease No GEM1057 GYL1006 Remarks...

Page 13: ... SERVICE MODE There is not information to be shown in this chapter www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http www xiaoyu163 com http www xiaoyu163 com ...

Page 14: ...move the ten screws When you tighten the screws indicated by Arrow 2 tightly hold a transistor or a diode to be fixed to prevent the part from turning by the force of tightening the screw If the part turned a stress will be applied to the solder and may cause a failure such as a solder crack www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL...

Page 15: ...n to be shown in this chapter Bonding Position GYL1006 1 1 1 1 1 1 1 1 1 www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http www xiaoyu163 com http www xiaoyu163 com ...

Page 16: ...replacing be sure to use parts of identical designation Screw adjacent to mark on the product are used for disassembly For the applying amount of lubricants or glue follow the instructions in this manual In the case of no amount instructions apply as you think it appropriate www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 3...

Page 17: ...80FTB 12 Polyethyene Seet CNM4338 Mark No Description Part No Mark No Description GM 3400T XJUC GM 3400T XJEW5 GM 3400T XJES 3 Warranty Card CRY1276 CRY1279 Not used 5 Polyethylene Bag CZE2992 CZE2991 CZE2991 6 Unit Box CZH6702 CZH6700 CZH6704 7 Contain Box CZH6703 CZH6701 CZH6705 9 Owner s Manual CZR5552 CZR5551 CZR5553 Part No Language CZR5551 English Spanish Espanol German French Italian Dutch ...

Page 18: ... E 9 2 EXTERIOR www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http www xiaoyu163 com http www xiaoyu163 com ...

Page 19: ...tom CZN8457 9 Panel F 2CH CZN8458 10 Panel R 2CH CZN8459 11 Amp Unit See Contrast table 2 12 Holder CZN8430 13 Screw PPZ30P100FNN 14 Screw PPZ30P100FTB 15 Case Unit See Contrast table 2 Mark No Description Part No Mark No Description GM 3400T XJUC GM 3400T XJEW5 GM 3400T XJES 11 Amp Unit CZW5581 CZW5581 CZW5582 15 Case Unit CZX6655 CZX6654 CZX6654 www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TE...

Page 20: ...C125 NM C126 NM TH7 47 R119 1 4W 470 R120 1 4W 470 R121 51K 1 4W R122 51K 1 4W R123 51K 1 4W R124 51K 1 4W R803 3 3K R804 3 3K E1 E2 C2 Vcc OPC Ref 2IN 2IN R101 NM R829 1 2W 3 3K R830 1 2W 3 3K R305 68K R306 68K R307 68K R308 68K C304 0 022 C303 0 022 C302 0 039 C301 0 039 R831 NM L802 NM R113 NM R114 NM C119 NM Q823 KTC3875S Q824 KTC3875S R310 2 2K R309 2 2K KN802 NM L803 BL02RN1R3N1A L804 BL02RN...

Page 21: ...L801 36uH K000225700 R726 33K TH701 470 R507 1 4W 560 R513 1 4W 560 R514 1 4W 560 R508 1 4W 560 D702 1SS133 Q702 2SC2412K R Q705 2SC2412K R Q710 2SC2412K R Q711 2SC2412K R Q713 2SC2412K R IC801KIA494AF 1 1IN 2 1IN 3 FEEDBACK 4 DTC 5 CT 6 RT 7 GND 8 C1 9 E1 10 E2 11 C2 12 Vcc 13 OPC 14 Ref 15 2IN 16 2IN Q709 2SA1037AK R R725 330 R727 2 2K TH702 10K R703 2 2K 1 4W R721 1 2W 4 7K D701 MTZJ7 5B C711 N...

Page 22: ... 1 R539 2W 0 1 R540 2W 0 1 R538 2W 0 1 R547 1 4W 10 R548 1 4W 10 Q712 DTA124EKA C535 NM C536 NM R706 NM R707 NM Q302 2SC2412K R Q301 2SC2412K R R301 10K R302 10K C527 NM Q517 2SD2439 OP Q519 2SB1588 OP Q518 2SD2439 OP Q520 2SB1588 OP R507 1 4W 560 R513 1 4W 560 R514 1 4W 560 R508 1 4W 560 C513 NM C515 NM C514 NM C516 NM C508 68P C507 68P R505 22K 2012 R506 22K 2012 C521 0 22 C524 0 22 C522 0 22 C5...

Page 23: ... 10 E2 11 C2 12 Vcc 13 OPC 14 Ref 15 2IN 16 2IN Q709 2SA1037AK R R725 330 R727 2 2K TH702 10K R703 2 2K 1 4W R721 1 2W 4 7K D701 MTZJ7 5B C711 NM C706 0 22 C52 0 22 R733 1 4W 100 R732 2 7K Q714 2SA1037AKR D707 HZS3A2TD E R708 22K D708 1SS133 D709 1SS133 R802 NM R734 NM C707 22 25 C703 100 16 C710 220 6 3 C712 NM C807 220 6 3 R731 6 8K R710 3 9K D711 1SS133 D710 1SS133 FUSE 25A BLUE LED Symbol indi...

Page 24: ...R306 68K R307 68K R308 68K C304 0 022 C303 0 022 C302 0 039 C301 0 039 R831 NM L802 NM R113 NM R114 NM C119 NM R310 2 2K R309 2 2K KN802 NM R11110K 0 25 R10910K 0 25 R10710K 0 25 R10510K 0 25 R112 10K 0 25 R110 10K 0 25 R108 10K 0 25 R106 10K 0 25 S301 00221461 IC101NJM4565M D 1 AOUTPUT 2 A INPUT 3 A INPUT 4 V 5 B INPUT 6 B INPUT 8 V 7 BOUTPUT IC102 1 AOUTPUT 2 A INPUT 3 A INPUT 4 V 5 B INPUT 6 B ...

Page 25: ...01KIA494AF 1 1IN 2 1IN 3 FEEDBACK 4 DTC 5 CT 6 RT 7 GND 8 C1 9 E1 10 E2 11 C2 12 Vcc 13 OPC 14 Ref 15 2IN 16 2IN R829 1 2W 3 3K R830 1 2W 3 3K Q823 KTC3875S Q824 KTC3875S Q714 2SA1037AKR L803 BL02RN1R3N1A L804 BL02RN1R3N1A Q822 KTC9015 ABC EC B Q821 KTC9014 ABCD EC B R708 22K D708 1SS133 D709 R833 3 9K R834 3 3K Q825 KTC9014 ABCD R832 1 4W 100 R835 0 T801 C831 220 35 C830 220 35 C807 220 6 3 R836 ...

Page 26: ...nclude all necessary parts for several destination For further information for respective destinations be sure to check with the schematic dia gram 2 Viewpoint of PCB diagrams FRONT www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http www xiaoyu163 com http www xiao...

Page 27: ... B E A SIDE A www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http www xiaoyu163 com http www xiaoyu163 com ...

Page 28: ... E A A AMP UNIT www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http www xiaoyu163 com http www xiaoyu163 com ...

Page 29: ...t are printed wrongly each other L should be R and R should be L www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http www xiaoyu163 com http www xiaoyu163 com ...

Page 30: ...tor 2SB1588 Q 521 Transistor KTC3911S Q 522 Transistor KTC3911S Q 702 Transistor 2SC2412K Q 703 Transistor KN2907AS Q 705 Transistor 2SC2412K Q 709 Transistor 2SA1037K Q 710 Transistor 2SC2412K Q 711 Transistor 2SC2412K Q 712 Chip Digital Transistor DTA124EKA Q 713 Transistor 2SC2412K Q 714 Transistor 2SA1037K Q 801 Transistor KTA1504S Q 802 Transistor KTA1504S Q 803 Transistor FKV550N Q 804 Trans...

Page 31: ...S1 16S473J Circuit Symbol and No Part No R 518 RS1 16S473J R 519 120 ohm CZC2986 R 520 120 ohm CZC2986 R 521 RS1 16S112J R 522 RS1 16S112J R 523 RS1 16S472J R 524 RS1 16S472J R 525 RS1 16S222J R 526 RS1 16S222J R 527 120 ohm CZC2986 R 528 120 ohm CZC2986 R 529 RS1 8S220J R 530 RS1 8S220J R 531 RS1 8S220J R 532 RS1 8S220J R 533 RS1 16S473J R 534 RS1 16S473J R 535 RS1 16S473J R 536 RS1 16S473J R 537...

Page 32: ...100D50 C 518 CCSRCH100D50 C 519 CCSRCH100D50 C 520 CCSRCH100D50 C 521 CKSRYB224K16 C 522 CKSRYB224K16 C 523 CKSRYB224K16 C 524 CKSRYB224K16 C 525 CKSRYB102K50 C 526 CKSRYB102K50 Circuit Symbol and No Part No C 537 CKSRYB333K50 C 538 CKSRYB333K50 C 539 CQMA102J50 C 540 CQMA102J50 C 702 CKSRYB102K50 C 703 100 uF 16 V CZC2991 C 706 CKSRYB224K16 C 707 22 uF 25 V CZC2989 C 708 CKSRYB103K50 C 709 CKSRYB...