Pioneer PDA-5002 Service Manual Download

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PDP-503CMX, PDP-503MXE, PDA-5002

1. SAFETY INFORMATION

This service manual is intended for qualified service technicians ; it is not meant for the casual do-it-
yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained
to properly and safely repair complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may
void the warranty. If you are not qualified to perform the repair of this product properly and safely, you
should not risk trying to do so and refer the repair to a qualified service technician.

WARNING
This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to cause
cancer, birth defects or other reproductive harm.

Health & Safety Code Section 25249.6 – Proposition 65

NOTICE
(FOR CANADIAN MODEL ONLY)
Fuse symbols (fast operating fuse) and/or (slow operating fuse) on PCB indicate that replacement parts must
be of identical designation.

REMARQUE
(POUR MODÈLE CANADIEN SEULEMENT)
Les symboles de fusible (fusible de type rapide) et/ou (fusible de type lent) sur CCI indiquent que les pièces
de remplacement doivent avoir la même désignation.

1.1 SAFETY PRECAUTIONS

NOTICE :

Comply with all cautions and safety related notes located
on or inside the cabinet and on the chassis.

The following precautions should be observed :
1. When service is required, even though the PDP UNIT an isolation

transformer should be inserted between the power line and the
set in safety before any service is performed.

2. When replacing a chassis in the set, all the protective devices

must be put back in place, such as barriers, nonmetallic knobs,
adjustment and compartment covershields, isolation resistor-
capacitor, etc.

3. When service is required, observe the original lead dress. Extra

precaution should be taken to assure correct lead dress in the
high voltage circuitry area.

4. Always use the manufacture's replacement components.

Especially critical components as indicated on the circuit diagram
should not be replaced by other manufacture's.
Furthermore where a short circuit has occurred, replace those
components that indicate evidence of overheating.

5. Before returning a serviced set to the customer, the service

technician must thoroughly test the unit to be certain that it is
completely safe to operate without danger of electrical shock,
and be sure that no protective device built into the set by the
manufacture has become defective, or inadvertently defeated
during servicing. Therefore, the following checks should be
performed for the continued protection of the customer and
service technician.

6. Perform the following precautions against unwanted radiation

and rise in internal temperature.
• Always return the internal wiring to the original styling.
• Attach parts (Gascket, Ferrite Core, Ground, Rear Cover,

Shield Case etc.) surely after disassembly.

7. Perform the following precautions for the PDP panel.

• When the front case is removed, make sure nothing hits the

panel face, panel corner, and panel edge (so that the glass does
not break).

• Make sure that the panel vent does not break. (Check that the

cover is attached.)

• Handle the FPC connected to the panel carefully.

Twisting or pulling the FPC when connecting it to the connector
will cause it to peel off from the panel.

8. Pay attention to the following.

• Be sure to wire the fan. If the fan does not work, the temperature

will rise and cause the protection circuit to operate.

• When the front case is removed, infrared ray is radiated and