Pioneer PRS-D1200SPL - Premier Amplifier, Service Manual

Page 1: ...dra Road 04 01 Singapore 159936 PIONEER CORPORATION 2007 PRS D1200SPL XU UC CRT3933 CLASS D MONO AMPLIFIER PRS D1200SPL XU UC PRS D1200SPL XUEW5 For details refer to Important check points for good servicing K ZZA MAY 2007 Printed in Japan www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 Q...

Page 2: ... void the warranty If you are not qualified to perform the repair of this product properly and safely you should not risk trying to do so and refer the repair to a qualified service technician WARNING This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to cause cancer birth defects or other reproductive harm Health Safety C...

Page 3: ... semi broken wires scratches melting etc on the coating of the power cord Damaged power cords may lead to fire accidents so please be sure that there are no damages If you find a damaged power cord please exchange it with a suitable one 9 There should be no spark traces or similar marks on the power plug When spark traces or similar marks are found on the power supply plug please check the connect...

Page 4: ...SCRIPTION 12 6 SERVICE MODE 13 7 DISASSEMBLY 14 8 EACH SETTING AND ADJUSTMENT 18 8 1 ADJUSTMENT 18 9 EXPLODED VIEWS AND PARTS LIST 20 9 1 PACKING 20 9 2 EXTERIOR 22 10 SCHEMATIC DIAGRAM 26 10 1 SCHEMATIC DIAGRAM GUIDE PAGE 26 10 2 REMOTE CONTROL UNIT 32 11 PCB CONNECTION DIAGRAM 34 11 1 AMP UNIT 34 11 2 REMOTE CONTROL UNIT 38 12 ELECTRICAL PARTS LIST 39 www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 ...

Page 5: ... product after the product operation check some residual voltage is left even after five minutes forcibly discharge the voltage or conduct servicing after checking the voltage with a tester 7 When replacing the power FET or the output FET parts connected in parallel need to be replaced at the same time NOTES ON SOLDERING For environmental protection lead free solder is used on the printed circuit ...

Page 6: ...IFICATIONS 2 1 SPECIFICATIONS www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http www xiaoyu163 com http www xiaoyu163 com ...

Page 7: ... 2 2 PANEL FACILITIES www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http www xiaoyu163 com http www xiaoyu163 com ...

Page 8: ...2 3 CONNECTION DIAGRAM www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http www xiaoyu163 com http www xiaoyu163 com ...

Page 9: ...eck the output sound Audio and operations must be normal 3 Appearance check No scratches or dirt on its appearance after receiving it for service See the table below for the items to be checked regarding video and audio Item to be checked regarding audio Distortion Noise Volume too low Volume too high Volume fluctuating Sound interrupted www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296...

Page 10: ...he original ones Name Bond Bond Jig No GEM1017 GYL1006 Remarks Applying to Chemical Capacitor etc Applying to Thermistor www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http www xiaoyu163 com http www xiaoyu163 com ...

Page 11: ...is no information to be shown in this chapter www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http www xiaoyu163 com http www xiaoyu163 com ...

Page 12: ... 5 1 CONNECTOR FUNCTION DESCRIPTION www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http www xiaoyu163 com http www xiaoyu163 com ...

Page 13: ...is no information to be shown in this chapter www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http www xiaoyu163 com http www xiaoyu163 com ...

Page 14: ...the Case Note When removing the case remove it from the positioning side Removal from the opposite side may deform the positioning pin Fig 2 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 Positioning pin www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http www xiaoyu163 com http www...

Page 15: ...ELECT Note This product has high voltage circuit inside and the voltage will be kept for a while by big capacitors So before starting disassembly make sure if the voltage of VH and VH become low enough after turning off the power supply If you want to discharge the capacitors faster connect the resistors of same value in parallel with the original discharge resistors R241 and R245 www xiaoyu163 co...

Page 16: ...ve Press 3 pts BOND LOCK 35 pts Bond should be applied both of parts and PCB Be aware not to apply bond on contact point of connector seat area of screw TACK FREE TIME 10 minutes TACK FREE TIME 5 minutes Capacitor Bonding Position Note When applying bond to two Film Capacitors C887 and C888 attach them and apply bond www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8...

Page 17: ...ighten a screw while pushing down the spring Place a Thermistor at the center of FET such that the rightmost terminal of FET and the Thermistor terminal are separated by 1 mm or more Spring FET Thermistor A 1 mm www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http w...

Page 18: ...865 Q866 Q869 Q870 AMP UNIT SIDE A RCA INPUT SP OUTPUT VH VH VH VH Rg 1 kΩ Rg 1 kΩ DC voltmeter GND Adjustment Point www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http www xiaoyu163 com http www xiaoyu163 com ...

Page 19: ...ment Speaker Output DC Offset Voltage Adjustment and VH Voltage Adjustment affect each other So after adjusting either voltage check the other voltage If the voltage is within limits it is OK If the voltage is out of limits adjust the voltage and check the other voltage again or repeatedly in some cases e g Offset VH Offset VH Offset Rough adjustment of VR center is permissible so check the offset...

Page 20: ...n replacing be sure to use parts of identical designation Screw adjacent to mark on the product are used for disassembly For the applying amount of lubricants or glue follow the instructions in this manual In the case of no amount instructions apply as you think it appropriate www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ...

Page 21: ...198 Contain Box EW5 CHL6199 13 Protector CHP3368 14 Protector CHP3369 15 1 Owner s Manual UC CRD4227 Owner s Manual EW5 CRD4226 15 2 Warranty Card UC CRY1070 Warranty Card EW5 CRY1157 16 Cord Assy YDP5002 17 Remote Control Assy CXC4064 18 Polyethylene Bag CEG1171 19 Lock Tie CNV 754 Mark No Description Part No Part No Language CRD4227 English French Spanish CRD4226 English Spanish German French It...

Page 22: ...2 EXTERIOR B A C B C B A A www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http www xiaoyu163 com http www xiaoyu163 com ...

Page 23: ... Terminal CN581 VNF1084 42 Terminal CN681 VNF1084 43 Terminal CN881 VNF1084 44 Terminal CN882 VNF1084 45 Fuse Holder CN102 YKR5001 46 Fuse Holder CN103 YKR5001 47 Fuse Holder CN105 YKR5001 48 Fuse Holder CN106 YKR5001 49 Spring CBL1776 50 Remote Control Assy CXC4064 51 Screw BPZ20P100FTB 52 Grille CNS8140 53 Cover CNS8141 54 Remote Control Unit CWM9848 55 Connector CN1351 CKS4962 56 Knob Unit CXC4...

Page 24: ...e Panel and Holder BSZ30P060FTC 3 x 6 Holder and Panel BBZ30P060FTB 3 x 6 FET CBA2011 3 x 8 Tapping Screw Thermistor Transistor CBA2011 3 x 8 Tapping Screw Badge CBA2115 M2 6 x 6 Terminal Cover YBA5002 M6 x 10 Flat head Screw www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 89...

Page 25: ...C D F A B E www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http www xiaoyu163 com http www xiaoyu163 com ...

Page 26: ...t 2R2 0 022 t R022 The mark found on some component parts indicates the importance of the safety factor of the part Therefore when replacing be sure to use parts of identical designation Symbol indicates a resistor No differentiation is made between chip resistors and discrete resistors NOTE Symbol indicates a capacitor No differentiation is made between chip capacitors and discrete capacitors B C...

Page 27: ...00P 630 1000P 1000P 1000P A AMP UNIT icates f 10K OB 29 7 dBs 4 1 dBs 8 7 dBs www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http www xiaoyu163 com http www xiaoyu163 com ...

Page 28: ...1 250 10 250 10 250 2200P 630 A AMP UNIT 29 7 dBs 4 1 dBs 8 7 dBs www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http www xiaoyu163 com http www xiaoyu163 com ...

Page 29: ... b 3 2 4 1 250 1000P 1000P 1000P www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http www xiaoyu163 com http www xiaoyu163 com ...

Page 30: ...re to use parts of identical designation Symbol indicates a resistor No differentiation is made between chip resistors and discrete resistors NOTE Symbol indicates a capacitor No differentiation is made between chip capacitors and discrete capacitors B CN1351 10K OB BB OFF GAIN NORMAL 3 8 dBs 3 8 dBs 4 0 dBs www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 ...

Page 31: ...4700P 50 4700P 50 4700P 50 4700P 50 1000P 1000P 10 100K OB 100K OB www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http www xiaoyu163 com http www xiaoyu163 com ...

Page 32: ...ASS BOOST CONTROL B REMOTE CONTROL UNIT DTC114EUA DTC114EUA www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http www xiaoyu163 com http www xiaoyu163 com ...

Page 33: ...C D F A B E www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http www xiaoyu163 com http www xiaoyu163 com ...

Page 34: ...C204 C205 TH201 TH202 C207 TH203 C TH204 R R250 VR201 S201 C253 C254 L101 L102 T201 Q13 IC40 D241 D246 Q161 Q169 Q170 R110 Q171 Q172 CN102 FU102 CN103 FU103 CN105 FU105 CN106 FU106 CN107 CN108 R138 R13 C102 R140 R14 R142 R144 R145 R161 R162 R163 R164 R167 C131 C134 R173 R174 CN161 C142 C161 C162 D103 C164 D104 C165 Q201 Q202 C167 D107 C D108 Q205 Q206 Q209 Q210 Q211 Q212 VR161 R998 R999 IC131 R201...

Page 35: ... CN501 R712 R138 R139 R140 R141 D681 R142 D682 R144 R145 C301 C303 C304 D881 R731 R732 C503 C504 C701 C702 C704 C134 C711 C712 R174 C714 C521 C522 C524 C525 S501 61 C721 C531 C532 C534 C535 C921 C731 C732 C735 C541 CN561 C542 C545 VR521 7 C168 C554 S531 Q211 Q212 CN581 VR541 VR161 R998 R999 L241 L242 IC721 C733 C723 C888 R865 R869 R882 R884 D882 Q865 Q866 Q869 Q870 B CN1351 MODE SELECT BASS BOOST ...

Page 36: ...897 Q933 R301 R302 R303 R304 Q941 R305 Q942 R306 R307 R309 R501 R502 R503 R504 R310 D851 R505 R311 IC831 D852 R506 R507 D853 R508 D854 R509 D855 R510 R511 R512 R513 R514 R515 IC841 R516 R R901 R902 R903 R904 R905 R906 R907 R908 R909 R521 ZNR681 R522 ZNR682 R523 IC851 R911 R912 R913 R914 R915 R531 R532 C302 R533 R534 R535 IC861 C306 C307 R921 R922 R923 R924 C501 C502 R928 C505 R541 FU601 C506 R542 ...

Page 37: ...D401 D402 D403 IC201 Q132 Q902 Q903 Q904 Q135 Q905 IC401 R101 R102 R103 R104 R105 R106 R107 R108 R109 R131 R132 R902 R133 R903 R904 R905 R906 R907 R908 R909 C101 C103 R143 C108 C109 R146 R147 C110 C111 C112 C113 C114 C115 C116 C117 C902 C133 R171 R172 C136 C137 R175 R176 R177 R178 R179 C141 C912 C913 R182 R183 D101 D102 C166 C169 D109 C170 Q401 C172 Q402 Q403 Q404 Q405 D131 D901 D132 D133 D911 5 C...

Page 38: ...ROL UNIT SIDE A SIDE B 5 4 3 2 1 1 3 2 4 BASS BOOST CONTROL 12dB 9dB 6dB 0dB A CN561 1 www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http www xiaoyu163 com http www xiaoyu163 com ...

Page 39: ...stor DTC114TUA Q 135 B 131 107 Transistor 2SC4081 Q 136 A 132 115 Transistor 2SB1243 Q 161 A 56 34 FET 2SK2907 01R Q 162 A 74 34 FET 2SK2907 01R Q 165 A 91 34 FET 2SK2907 01R Q 166 A 109 34 FET 2SK2907 01R Q 169 A 114 63 Transistor 2SD1864 Q 170 A 114 59 Transistor 2SB1243 Q 171 A 123 55 Transistor 2SB1243 Q 172 A 123 59 Transistor 2SD1864 Q 201 A 56 199 FET 2SK2907 01R Q 202 A 74 199 FET 2SK2907 ...

Page 40: ...36 B D 911 B 164 64 Diode MA111 D 912 B 170 55 Diode UDZS36 B D 921 B 257 149 Diode MA111 D 923 B 257 151 Diode MA111 D 931 B 230 146 Diode UDZS36 B D 933 B 227 156 Diode MA111 ZNR581 B 306 128 Surge Protector CSA30 201N ZNR582 B 311 128 Surge Protector CSA30 201N ZNR681 B 306 196 Surge Protector CSA30 201N ZNR682 B 311 196 Surge Protector CSA30 201N L 101 A 39 61 Choke Coil 50 µH CTH1341 L 102 A ...

Page 41: ...3 B 160 188 RS1 16S103J R 404 B 162 170 RS1 8S820J R 405 B 168 170 RS1 8S820J R 406 B 173 177 RS1 8S820J R 407 B 173 183 RS1 8S820J R 501 B 305 117 RS1 16S471J R 502 B 308 114 RS1 16S471J R 503 B 291 134 RS1 16S0R0J R 504 B 292 118 RS1 16S0R0J R 505 B 289 128 RS1 16S223J R 506 B 289 111 RS1 16S223J R 507 B 275 136 10 kΩ CCN1152 R 508 B 262 136 10 kΩ CCN1152 R 509 B 284 124 10 kΩ CCN1152 R 510 B 27...

Page 42: ...1 16S472J Circuit Symbol and No Part No R 909 B 162 43 RS1 16S104J R 911 B 203 45 RS1 16S102J R 912 B 173 55 RS1 16S104J R 913 B 168 59 RS1 16S223J R 914 B 170 62 RS1 16S103J R 915 B 168 62 RS1 16S103J R 921 B 266 149 RS1 16S472J R 922 B 250 144 RS1 16S472J R 923 B 250 149 RS1 16S822J R 924 B 263 149 RS1 16S472J R 928 B 261 41 RS1 16S473J R 931 B 233 147 RS1 16S822J R 932 B 231 152 RS1 16S332J R 9...

Page 43: ... Circuit Symbol and No Part No C 561 B 292 156 CKSQYB102K50 C 562 B 292 162 CKSQYB102K50 C 563 B 288 151 CKSRYB473K50 C 564 B 270 156 CKSRYB103K50 C 565 B 285 167 CKSRYB473K50 C 566 B 270 160 CKSRYB103K50 C 581 B 298 122 CKSQYB102K50 C 582 B 309 127 CKSQYB102K50 C 601 B 290 197 CCSRCH471J50 C 602 A 290 194 CEAT100M50 C 603 B 282 214 CKSRYB104K50 C 604 B 277 198 CKSRYB103K50 C 605 B 273 208 CCSRCH2...

Page 44: ... CKSRYB104K50 C 914 B 205 46 CKSQYB103K50 C 921 A 250 146 CEANP221M10 C 932 B 240 147 CKSRYB473K50 C 941 B 221 146 CKSRYB474K16 B Unit Number CWM9848 Unit Name Remote Control Unit MISCELLANEOUS Q 1351 B 21 23 Chip Transistor DTC114EUA Q 1352 B 22 6 Chip Transistor DTC114EUA D 1351 B 12 25 Diode DAN202U D 1352 B 16 6 Diode DAN202U D 1366 B 21 11 Diode UDZS16 B D 1367 B 29 16 Diode UDZS16 B S 1351 A...