Pioneer XC-IS21MD, Service Manual

Page 1: ...2 DIAGNOSIS 83 7 2 1 DETAILS OF ERROR DISPLAY 83 7 2 2 SEQUNCE AFTER THE POWER ON 85 7 2 3 SINGLE OPERATION METHOD 86 7 2 4 DISASSEMBLY 88 7 2 5 PCB LOCATION 93 8 PANEL FACILITIES AND SPECIFICATIONS 94 T ZZY APR 1999 Printed in Japan THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL S AND TYPE S CD MD TUNER Remarks Type Model XC IS21MD Power Requirement ZYXJ O DC power supply from other system ZVXJ...

Page 2: ...CIALLY INSTRUCTED PERSON LASER DIODE CHARACTERISTICS MAXIMUM OUTPUT POWER 5 mw WAVELENGTH 780 785 nm LABEL CHECK 1 Laser Interlock Mechanism The loading position detect switch in CD mechanism assembly is set to CLMP ON CD CLOSE ON low level OFF high level position the system control IC IC5501 get the CLMP signal and hand the laser LDON signal to IC1101 Then a laser diode can be lighted except when...

Page 3: ...ADG1156 14 Polyethylene Bag Not used Z21 013 0 05 x 115 x 270 Part No Remarks Symbol and Description No 9 10 13 13 12 2 8 11 19 1 16 15 12 5 4 3 6 7 14 17 18 ZVXJ type Only ZYXJ type Only 1 PACKING PARTS LIST Mark No Description Part No 1 System Cable ADE7039 2 FM Antenna ADH7005 3 Operating Instructions See Contrast table 2 Spanish Portuguese Swedish Dutch 4 Operating Instructions See Contrast ta...

Page 4: ...ew Assy X 2646 389 1 3 Sled Motor Assy A 4912 199 A 4 MD Assy X 2646 482 1 5 Geer BN 2 627 761 02 6 Rack Spring 2 646 912 1 7 Holder 2 648 913 1 8 Tapping Screw 2 646 352 01 9 Precision Screw 2 627 668 01 10 Tapping Screw 2 646 358 11 CD MECHANISM ASSY PARTS LIST Mark No Description Parts No ...

Page 5: ...e same except for the following Mark ZYXJ type ZVXJ type NSP 12 Name Lable AAL7232 AAL7233 13 Coution Label PRW1233 PRW1018 14 Coution Label VRW1094 Not used Part No Remarks Symbol and Description No 10 12 9 9 5 8 4 8 3 2 10 10 9 2 11 1 Refer to 2 5 FRONT PANAEL ASSY 1 2 and 2 6 FRONT PANEL ASSY 2 2 13 14 ZYXJ type Only 11 Screw BMZ30P060FZK NSP 12 Name Label See Contrast table 2 13 Caution Label ...

Page 6: ...9 9 4 24 22 20 10 22 15 3 21 18 25 17 16 14 13 11 5 12 8 32 32 28 30 26 29 21 2 21 33 27 31 27 21 31 27 1 21 Refer to 2 7 MD MECHANISM ASSY Note 1 Cutting Position No 32 Supporting Mold Note 1 Note 1 Cutting Cutting No 32 Rear Corver 21 A A ...

Page 7: ...DEC1932 NSP 16 Spacer AEB7092 17 Rubber Sheet AEB1111 18 Leg Assy IS AEC7202 19 Locking Card Spacer VEC1596 NSP 20 PCB Spacer 3 x 6 AEC7156 21 Screw BBZ30P080FMC 22 Screw VPZ30P080FZK 23 Connector Assy 3p ADX7252 24 23P F F C 30V ADD7150 NSP 25 TX CONNECT ASSY AWU7323 26 30P F F C 30V ADD7135 27 Float Rubber REB1328 NSP 28 Sub Chassis MD ANA7088 29 Shield Cover MD ANK7053 NSP 30 MD Mechanism assy ...

Page 8: ...8 XC IS21MD 7 8 9 11 5 6 10 29 26 25 30 24 16 10 18 29 19 29 27 27 15 15 37 29 17 29 29 21 20 29 35 31 28 23 32 34 33 22 2 4 3 1 13 14 13 14 36 2 5 FRONT PANEL ASSY 1 2 ...

Page 9: ...62 17 PCB Holder R AMR7263 18 Plating Button Assy AXG7077 19 Fuction Button B AAD7511 20 Window AAK7621 21 Complex Button AAD7532 22 Plating Button A AAD7507 23 Function Button A AAD7510 24 O C Button AAD7506 25 Key O C AAD7526 26 Connector 3p ADX7252 27 Screw IPZ30P100FMC 28 Screw ABA1005 29 Screw VPZ30P080FZK 30 17P F F C 30V ADD7145 31 Front Panel M AXG7076 32 MD Flap AAN7190 33 MD Spring ABH71...

Page 10: ...1 21 12 25 13 1 2 11 25 24 6 5 9 10 23 8 7 2 17 21 19 18 26 12 25 13 2 2 3 22 1 16 15 14 4 Note 1 Cutting Position No 13 Mecha Holder Cutting Note 1 Note 1 No 13 2 2 No 13 1 2 Refer to 2 2 CD MECHANISM ASSY 2 6 FRONT PANEL ASSY 2 2 ...

Page 11: ...KSM 620AAA 12 Float Spring ABH7170 13 Mechanism Holder AMR7242 14 CD Door Window AAK7673 15 CD Door Escutcheon AAK7619 16 CD Door AAN7189 17 Shaft Assy AXG7078 18 Shaft Holder AMR7237 19 Cussion Rubber AEB7154 20 Screw BBZ30P080FMC 21 Screw VPZ30P080FZK 22 Screw ABA7054 23 Screw PMZ26P040FMC 24 Screw IPZ20P080FMC 25 Float Rubber AEB7129 26 17P F F C 30V ADD7146 27 Screw VPZ30P100FMC FRONT PANEL AS...

Page 12: ... ASSY 49 48 40 42 38 43 40 33 44 31 28 32 34 40 11 5 10 17 6 4 9 54 19 21 20 18 37 16 26 15 13 14 37 12 53 52 51 A E E F F G G H A B B C C D D 37 8 40 24 25 39 27 41 35 36 29 39 46 23 30 45 2 3 50 47 54 CN103 CN101 CN102 CN105 1 H ...

Page 13: ...rier RNK2315 22 23 Spindle Spring RBH1460 24 Lifter Spring RBH1462 25 Screw Guide RBK1072 26 S H Spring RBK1073 27 Guide Shaft RLA1312 28 Lead Screw RLA1311 29 Shield Case RNE1950 30 Reference Plate RNK2306 31 S Holder RNK2307 32 Worm Wheel RNK2309 33 Hook RNK2310 34 Head Lifter RNK2311 35 MD Head RPB1063 36 MD Pick up RWY1019 37 Screw Z39 019 38 Screw JFZ17P020FZK 39 Screw JGZ14P020FMC 40 Screw J...

Page 14: ...6 4M DRAM IC103 M5M4V4400CTP 7 X tal X101 33 8688MHz 26 29 32 37 39 46 1 5 9 12 14 18 22 25 EEP ROM IC110 BR93LC56F 3 6 31 33 55 7 25 24 26 25 6 31 15 16 3 2 23 22 21 20 19 18 37 24 23 27 28 23 1 90 89 20 23 57 59 92 82 86 89 100 15 18 19 29 40 80 44 54 35 36 34 37 64 65 DIFFERENTIAL AMP IC112 BA4510F EFM EFMO EFMI EFMO FODF FODF FODR FODR TRDF TRDR SLDF SLDR TRDF TRDR SLDF SLDR DSCK LD SW1 PLOAD ...

Page 15: ...OUT V 5 OPT GND OPT TO STEREO PWER AMPLIFIER M IS21 V 12V IC4001 NJM7805FA VD 5V VM 5V VH 5V V 5 SIGNAL ROUTE CD AUDIO SIGNAL LINE 1 SIGNAL MD PB SIGNAL LINE 2 SIGNAL MAIN OUT SIGNAL OPTICAL OUT SIGNAL L1 CD PB L2 MO D O TX LO1 LO2 LO REC TUNER AUDIO SIGNAL LINE OUT 1 SIGNAL LINE OUT 2 SIGNAL LINE OUT SIGNAL RECORDING SIGNAL 1 2 3 V 5 D O D O D O D O D O D O D O D O DIN CN4101 GND VM 5V GND D GND ...

Page 16: ...Y AWU7312 I CD ASSY AWU7306 F LCD ASSY AWU7355 D TUNER MODULE AXQ7068 MD ASSY AWU7335 TX CONNECT ASSY AWU7323 A L CORE MAIN ASSY RWZ4334 MD MECHANISM ASSY AXA7077 J CORE SW ASSY RWZ4335 K B CN2 CN4 CN1 J101 CN40 J60 J160 CN161 CN6201 CN110 CN10 CN70 CN1101 CN1301 J111 CN11 CN3 J103 CN7 J107 CN170 CN104 J102 J104 J140 CN4101 ...

Page 17: ...ODED VIEWS and PARTS LIST or PCB PARTS LIST U COM ASSY AWU7329 C R TERMINAL ASSY AWU7316 H FRONT PANEL ASSY AWU7309 CD CLOSE SW ASSY AWU7320 M P CD OPEN SW ASSY AWU7319 LIGHT L ASSY AWU7321 O N MD FLAP ASSY AWU7324 Q CN5 CN105 CN32 CN132 CN131 CN31 J55 J155 J54 J154 J152 CN51 J52 J51 CN150 CN50 ...

Page 18: ... 4 1 2 3 4 3 3 TUNER ASSY FM FM FM AM AM AM AM AM FM FM FM FM FM FM FM FM AM SIGNAL ROUTE FM SIGNAL ROUTE TUNER AUDIO SIGNAL AM FM TX FM AM TUNER MODULE AXQ7068 A RF AMP MIX AMP BUFFER IF AMP PLL FM B SW AM RF TUNING BLOCK OSC A ...

Page 19: ...XC IS21MD 19 A B C D 5 6 7 8 5 6 7 8 FM AM AM AM FM TX TX TX J60 CN6201 CN161 J160 D20PYY1315 TX CONNECT ASSY AWU7323 B AF AMP REGULATOR AF AMP C B A ...

Page 20: ...XC IS21MD 20 A B C D 1 2 3 4 1 2 3 4 3 4 U COM ASSY U COM ASSY AWU7329 C M CN150 E CN5 CN50 CN105 B J160 J60 SIGNAL ROUTE TUNER AUDIO SIGNAL TX TX TX TX C ...

Page 21: ...XC IS21MD 21 A B C D 5 6 7 8 5 6 7 8 CN10 CN40 CN70 CN170 LCD ASSY AWU7355 D F CN110 L J140 0 47 50 PDG241B D C ...

Page 22: ...N7 J107 CD TOUCH SIGNAL ROUTE CD AUDIO SIGNAL LINE 1 SIGNAL PB SIGNAL LINE 2 SIGNAL MAIN OUT SIGNAL L1 CD PB L2 MO TX LO1 LO2 LO REC TUNER AUDIO SIGNAL LINE OUT 1 SIGNAL LINE OUT 2 SIGNAL LINE OUT SIGNAL RECORDING SIGNAL MO LO LO L2 L2 L1 L1 PB CD CD CD L1 L1 L2 TX TX TX TX TX TX PB REC REC REC REC REC PB PB PB E ...

Page 23: ...XC IS21MD 23 A B C D 5 6 7 8 5 6 7 8 H CN132 H CN131 CN31 CN32 I J103 CN3 MO LO1 LO1 MO MO MO LO1 LO1 LO LO2 LO2 L2 L2 L1 L1 L1 L1 L1 390 390 390 S5688G S5688G E ...

Page 24: ... Open TRER H 500nsec div H 5msec div VC IC1101 Pin12 VC 1 0Vp p Note The encircled numbers denote measuring point in the schematic diagram VC SIGNAL ROUTE CD AUDIO SIGNAL ROUTE FOCUS SERVO LOOP LINE TRACKING SERVO LOOP LINE FS TS SPINDLE MOTOR ROUTE CARRIAGE MOTOR ROUTE LOADING MOTOR ROUTE SM LM CM FS TS FS TS SM SM TS LM LM SM SM FS FS TS CM CM TS TS FS FS FS SM SM CM CM FS TS TS F ...

Page 25: ...XC IS21MD 25 A B C D 5 6 7 8 5 6 7 8 CD MOTOR ASSY AWU7318 G J101 CN110 C CN10 CN1 E J111 CN11 FS TS SM CM CM TS TS FS FS G F ...

Page 26: ...7 REAR and FRONT ASSYS R TERMINAL ASSY AWU7316 H E CN31 E CN32 CN131 CN132 TO STEREO POWER AMPLIFIER M IS21 TO OPTION DECK MO MO MO MO LO1 LO1 LO1 L1 L1 L1 SIGNAL ROUTE MAIN OUT SIGNAL LINE 1 SIGNAL LINE OUT1 SIGNAL L1 LO1 MO CN7101 CN7102 H ...

Page 27: ...XC IS21MD 27 A B C D 1 2 3 4 1 2 3 4 F TERMINAL ASSY AWU7312 I E CN3 J103 L2 L2 L2 L2 LO2 LO2 LO2 SIGNAL ROUTE LINE 2 SIGNAL LINE OUT2 SIGNAL LO2 L2 VTL1105 I ...

Page 28: ...XC IS21MD 28 A B C D 1 2 3 4 1 2 3 4 3 8 CORE MAIN and CORE SW ASSYS PICKUP ASSY CARRIAGE CN101 CN102 CN105 CN701 CN103 CORE MAIN ASSY RWZ4334 J CORE SW ASSY RWZ4335 K 1 2 10 11 8 9 3 J K ...

Page 29: ...XC IS21MD 29 A B C D 5 6 7 8 5 6 7 8 CN104 L CN4101 MD PLAYBACK SIGNAL REC SIGNAL OUTPUT DIGITAL AUDIO SIGNAL INPUT DIGITAL AUDIO SIGNAL RF SIGNAL SIGNAL ROUTE PB PB PB 6 5 4 J ...

Page 30: ...0V 3 18V 0 02V 3 19V 3 2V 0V 0 05V 3 18V 3 19V 0 51V 0 4V 0 3V 0 55V 9 8 7 6 5 4 3 2 1 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 PIN NO VOLTAGE 50 IC104 0 54V 0 6V 0 6V 0 6V 0V 0V 0V 0V 3 2V 0V 0V 3 2V 0V 0V 3 2V 0V 0V 0V 0V 0V 0V 3 1V 3 2V 0V 0V 3 2V 0V 0V 0V 3 2V 0V 3 19V 0V 3 19V 0V 3 18V 3 2V 0V 1 03V 1 6V 0 56V 1 49...

Page 31: ...V 4 99V 1 61V 1 62V 2 46V 2 51V 0V 0V 2 54V 2 45V 1 62V 1 62V 1 61V 3 17V 0V 1 61V 1 61V 1 61V 1 61V 1 36V 1 36V 1 61V 1 61V 1 63V 2 41V 2 55V 2 47V 2 48V 0V 0V 2 79V 2 18V 0V 1 69V 5 0V 4 99V 1 67V 1 69V 1 69V 9 8 7 6 5 4 3 2 1 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 42 41 40 39 38 37 36 35 34 33 32 31 VOLTAGE IC106 PIN NO 1 66V 1 62V 1 62V 0V 1 67V 1 67V 1 67V 3 19V 8 7 6 ...

Page 32: ...1 or MMD 110 7 IC102 pin54 TES01 MODE STOP GND DC2V div 10 µSec div 4 GND DC1V div 0 2 µSec div IC102 pin50 EFMO MODE REC DISC GGF1328 MMD 212 5 IC102 pin75 FE MON MODE PLAY DISC TGTS1 or MMD 110 GND DC100mV div 2mSec div 39 kΩ 820pF FE MON Note The encircled numbers denote measuring point in the schematic diagram and the PCB connection diagram Measurement Method Measurement Method REFO MD Mechani...

Page 33: ...33 11 GND DC1V div 1mSec div CN105 pin1 LOAD MODE EJECT 8 GND DC500mV div 2mSec div CN103 pin1 SLD MODE PLAY 9 CN103 pin4 SP MODE PLAY GND DC500mV div 5mSec div 10 CN105 pin1 LOAD MODE STOP GND DC1V div 1mSec div ...

Page 34: ...XC IS21MD 34 A B C D 1 2 3 4 1 2 3 4 3 9 MD ASSY L MD ASSY AWU7335 L J CN104 CN4101 SIGNAL ROUTE PB OUT SIGNAL RECORDING SIGNAL REC PB PB PB PB PB PB PB REC REC REC REC REC REC REC ...

Page 35: ...XC IS21MD 35 A B C D 5 6 7 8 5 6 7 8 L E CN4 E CN2 J102 J104 C CN40 J140 PB PB PB PB REC REC REC REC ...

Page 36: ...C IS21MD 36 A B C D 1 2 3 4 1 2 3 4 3 10 FRONT PANEL LIGHT L CD OPEN SW and CD CLOSE SW ASSYS FRONT PANEL ASSY AWU7309 M LIGHT L ASSY AWU7321 N MD FLAP ASSY AWU7324 Q C CN50 CN150 J52 J152 CN51 J51 M Q N ...

Page 37: ... RDS S5903 TIMER REC WAKE UP S5904 MD EJECT S5905 MD S5906 LINE1 2 S5907 TUNING S5908 REC STOP S5909 TREBLE S5910 PLAY PAUSE S5911 ST WIDE S5912 BASS S5913 STOP S5914 BALANCE S5915 TUNER S5916 VOLUME JOG S5917 TUNING S5918 BALANCE S5919 CD S5920 STATION MEMORY S5921 FREQ STATION S5922 REVERSE S5923 DOLBY NR ON OFF FRONT PANEL ASSY SW name O P M ...

Page 38: ...rts for several destinations For further information for respective destinations be sure to check with the schematic diagram 4 View point of PCB diagrams Symbol In PCB Diagrams Symbol In Schematic Diagrams Part Name B C E D D G G S S B C E B C E D G S B C E B C E B C E Transistor Transistor with resistor Field effect transistor Resistor array 3 terminal regulator Capacitor Connector P C Board Chip...

Page 39: ...E and TX CONNECTOR ASSYS SIDE A SIDE B FM AM TUNER MODULE VR6201 Q6204 Q6203 A TX CONNECT ASSY B TX CONNECT ASSY B FM AM TUNER MODULE A ANP7160 B IC6201 Q6201 Q6601 Q6202 Q6214 Q6501 Q6101 ANP7160 B Q6102 Q6105 Q6205 IC6202 J60 C ANP7302 B ANP7302 B B A ...

Page 40: ...XC IS21MD 40 A B C D 1 2 3 4 1 2 3 4 LCD ASSY D U COM ASSY C CN150 M CN110 F CN5 E J160 B J140 L ANP7303 B ANP7301 B 4 2 U COM and LCD ASSYS D C SIDE A ...

Page 41: ...XC IS21MD 41 A B C D 1 2 3 4 1 2 3 4 C IC5501 IC5502 Q5501 Q5506 Q5502 Q5752 Q5701 Q5751 Q5502 ANP7303 B SIDE B ...

Page 42: ...D 42 A B C D 1 2 3 4 1 2 3 4 4 3 AF F TERMINAL and R TERMINAL ASSYS SIDE A H E I AF ASSY E F TERMINAL ASSY I R TERMINAL ASSY H J101 F J102 CN105 L CD TOUCH SW C IC141 IC131 IC4001 ANP7301 B ANP7301 B ANP7301 B ...

Page 43: ...21MD 43 A B C D 1 2 3 4 1 2 3 4 SIDE B H E I R TERMINAL ASSY H AF ASSY E F TERMINAL ASSY I IC7301 IC3002 Q3005 Q3011 Q3001 Q3002 Q3003 Q3013 Q3010 Q3006 Q3004 Q3009 Q3015 Q3014 ANP7301 B ANP7301 B ANP7301 B ...

Page 44: ...XC IS21MD 44 A B C D 1 2 3 4 1 2 3 4 4 4 CD and CD MOTOR ASSYS CD ASSY F CD MOTOR ASSY G CN1 E CD MECHA CN10 CD MECHA C Q7005 Q7008 Q1101 ANP7301 B ANP7301 B F G SIDE A ...

Page 45: ...XC IS21MD 45 A B C D 1 2 3 4 1 2 3 4 F CD ASSY F Q7001 Q1202 IC1201 IC1301 Q1403 Q1404 Q1402 Q1401 Q7002 Q7003 Q7004 ANP7301 B SIDE B ...

Page 46: ...XC IS21MD 46 A B C D 1 2 3 4 1 2 3 4 J K 4 5 CORE MAIN and CORE SW ASSYS IC101 IC106 IC102 IC103 IC104 IC114 Q101 Q102 RNP1733 B CORE MAIN ASSY J CORE SW ASSY K 1 2 6 5 8 9 3 10 11 SIDE A ...

Page 47: ...MD 47 A B C D 1 2 3 4 1 2 3 4 J K SPINDLE MOTOR SLED MOTOR RNP1733 B IC112 IC108 IC113 IC109 Q104 IC116 Q103 IC110 RNP1733 B LOADING MOTOR J CN401 REC HEAD PICKUP ASSY CORE MAIN ASSY J CORE SW ASSY K 4 SIDE B ...

Page 48: ...XC IS21MD 48 A B C D 1 2 3 4 1 2 3 4 4 6 MD ASSY MD ASSY L IC4101 Q4002 Q4003 CN104 J CN40 C CN2 E CN4 E ANP7303 B L SIDE A ...

Page 49: ...XC IS21MD 49 A B C D 1 2 3 4 1 2 3 4 MD ASSY L IC4601 Q4252 Q4251 IC4202 Q4203 Q4201 IC4251 IC4201 Q4251 Q4253 Q4202 IC4151 IC4301 ANP7303 B L SIDE B ...

Page 50: ... 3 4 1 2 3 4 FRONTPANEL ASSY M CD OPEN SW ASSY O CD CLOSE SW ASSY P MD FLAP SW ASSY Q LIGHT L ASSY N CN50 C ANP7301 B ANP7301 B ANP7301 B ANP7301 B ANP7301 B 4 7 FRONT LIGHT L CD CLOSE SW and CD OPEN SW ASSYS SIDE A N M O P Q ...

Page 51: ...XC IS21MD 51 A B C D 1 2 3 4 1 2 3 4 FRONT PANEL ASSY M Q5902 Q5901 Q5903 ANP7301 B SIDE B M ...

Page 52: ...7355 NSP MD COMP ASSY AWM7443 NSP TX CONNECT ASSY AWU7323 U COM ASSY AWU7329 MD ASSY AWU7335 MD CORE ASSY RWM2058 MD CORE MAIN ASSY RWZ4334 NSP MD CORE ASSY RWZ4335 FM AM TUNER MODULE SEMICONDUCTORS IC6201 LA1832ML IC6202 LC72131MD Q6102 2SC2223 Q6203 2SC2705 Q6201 Q6202 2SC2712 Q6103 Q6214 Q6601 2SC2714 Q6104 Q6105 2SK302 Q6101 3SK194 Q6204 DTA124ES Q6205 DTC124EK D6202 1SS254 D6101 D6104 1SV228 ...

Page 53: ...59 C3203 C3204 CCSQCH101J50 C3207 C3208 CCSQCH101J50 C3070 CCSQCH270J50 C3205 C3206 CCSQCH271J50 C3011 C3012 C3025 C3026 CEAT100M50 C3029 C3030 CEAT100M50 C131 C141 C3041 C3042 CEAT1R0M50 C3031 CEAT220M50 C4006 CEAT221M16 C3001 C3008 C3013 C3014 CEAT2R2M50 C3023 C3024 C3035 C3036 CEAT2R2M50 C3055 C3056 CEAT2R2M50 C133 C143 C3096 C4003 C7302 CEAT470M16 C7304 CEJA4R7M50 C3015 C3016 CFTYA474J50 C3202...

Page 54: ...1008 CN1301 6P CONNECTOR S6B ZR 1001 1002 PCB BINDER VEF1040 FRONT PANEL ASSY SEMICONDUCTORS Q5901 DTA143EK Q5902 Q5903 DTC124EK D5902 D5903 1SS133 D5908 1SS355 D5901 MTZJ5 6B D5907 SLR 343VC SWITCHES AND RELAYS S5916 ASX7026 S5901 S5915 S5917 S5923 XSG3001 CAPACITORS C5902 CEJA101M10 C5903 CKSQYF103Z50 RESISTORS R5917 RD1 2PM471J R5909 RD1 2PM820J Other Resistors RS1 10S J OTHERS 152 154 155 3P C...

Page 55: ...RS C5507 0 047F 5 5V ACH1246 C5521 C5524 CCSQCH100D50 C5753 C5754 CCSQCH270J50 C5751 CCSQCH271J50 C5755 CCSQCH561J50 C5509 C5752 CEAT100M50 C5502 CEAT1R0M50 C5757 CEAT330M16 C5505 C5508 C5517 CEAT470M16 C5501 CEATR47M50 C5503 C5562 CKSQYB102K50 C5531 C5533 C5756 C5758 CKSQYB103K50 C5504 C5506 C5511 C5516 CKSQYF104Z50 RESISTORS Other Resistors RS1 10S J OTHERS 60 13P CABLE HOLDER 51048 1300 CN10 17...

Page 56: ...IC102 LR376487 IC106 M56758FP IC103 M5M4V4400CTP 7 IC104 PD5523A IC114 RN5RG32AA IC109 TC74VHC08FT Q102 2SA1036K Q101 2SB1188 Q103 Q104 DTC124EU D101 D102 SB02 09CP COILS AND FILTERS L101 L103 L104 L107 4 7µH DTL1024 L110 QTL1015 L108 47µH RTL1003 L102 0 47µH RTL1007 SWITCHES AND RELAYS S101 S102 RSF1012 CAPACITORS C115 C146 CCSQCH101J50 C119 C120 CCSQCH120J50 C141 C144 C155 CCSQCH220J50 C174 C178...

Page 57: ...JIGS AND MEASURING INSTRUMENTS Adjustment points When Exchange Exchange Exchange Exchange Exchange Exchange Exchange PICKUP Servo Base Assy SPINDLE MOTOR MD CORE MAIN UNIT MD HEAD Loading Mechanism Assy Servo Mechanism Assy MD Mechanism Assy Loading Mechanism Assy Servo Mechanism Assy 2 8 Pages 59 64 Pages 60 64 Pages 59 64 Pages 60 64 Pages 60 64 8 Pages 64 2 8 3 8 1 4 8 3 8 3 8 6 1 1 NECESSARY A...

Page 58: ...T TEST MODE ON 1 How to Start Cancel Test Mode Mechanism Assy Adjustment Mode TEST MODE W213 W214 Short point MD TEST MODE U COM ASSY C STOP All Operations TEST MODE STOP CANCEL Release U COM ASSY W213 W214 SIDE A Front Short circuit U COM ASSY TEST MODE W213 W214 STANDBY ON Fig 6 1 ...

Page 59: ...is within the standard in regard to the microcomputer set value Note When the indication of the measuring value is not stable and the ambient temperature T C is 25 C or less set to the lower value When the ambient temperature is over 25 C set to the higher value 5 Change with the F SKIP key UP and the TEMP 7B 7B R SKIP key DOWN 6 Power OFF EEPROMW Writing to EEPROM is made and return is made autom...

Page 60: ...Y key LON Playback is started in tracking open LAg status The servo is closed only for GEG focus and spindle 4 Connect an oscilloscope according to the following GRT AJST Lissajous waveform a b Within 3 1 connection diagram and loosen the screw A at the side of the adjustment hole Turn the hole with a screwdriver until the Lissajous waveform becomes as shown in the figure and then tighten the scre...

Page 61: ...e ON Fig 6 1 2 Insert the test disc GGF1328 MMD 212 LOADING GRT AJST 3 Press the NAME key until AUTO AJST is displayed AUTO AJST Normal adjustment mode 4 Normal adjustment starts when the PLAY key is pressed PEG HAG Can t ADJ Defective adjustment problem with the servo system COMPLETE Adjustment end 5 Press the STOP key AUTO AJST Return to menu display 5 Normal adjustment 6 Defocus adjustment Step...

Page 62: ...Status Remarks 7 Press the REC key of 04 c0020 The C1 error with application of a focus offset of about 0 4 µm on the side is displayed The jitter value J at this time is recorded 8 When J is larger than J press the REC key and of 04 c0032 display the C1 error when the focus offset is applied up to 0 4 µm Do nothing when J is larger than J 9 Change the value with the ASES Key Up and the of 04 c003...

Page 63: ...rm steps 6 to 9 in this condition TEST PLAY 14 Press the EJECT key eject the test disc EJECT GGF1328 MMD 212 and insert TGYS1 or LOADING MMD 110 GRT AJST 15 Perform steps 3 to 13 and check the jitter C1 a0062 c0009 Check that the jitter value meets the standard error with the test disc TGYS1 or MMD 110 a03d2 c0007 value of the following table a0712 c0006 16 Press the EJECT key EJECT The test disc ...

Page 64: ...m steps 5 to 13 of Jitter C1 Error Check a0069 c0009 Check the jitter C2 error at the inner at the time of Playback a03D9 c0007 intermediate outer circumference of GGF1277 At the time of self recording wait for seven a0719 c0006 and check that the jitter value satisfies the addresses after TEST PLAY start and then press standard value of the following table the CHARA key and enter into mean value ...

Page 65: ...Short point TEST MODE ON AMP TEST MODE CD TEST MODE 2 6 2 1 HOW TO START CANCEL TEST MODE Note There is no information to be shown in this CD adjustment U COM ASSY C STOP All Operations TEST MODE STOP CANCEL U COM ASSY SIDE A CD Front Short circuit Short circuit U COM ASSY TEST MODE W253 W254 W253 W254 ...

Page 66: ...g TEST DISC YEDS 7 FL DISPLAY FL DISPLAY XX XX SERVO OFF FL DISPLAY FOCUS ON FL DISPLAY SERVO ON FL DISPLAY SERVO OFF FL DISPLAY SPNDL KICK SERVO ON Laser diode LIGHT UP Focus servo CLOSE inwards outwards Pickup Move CLOSE OPEN Tracking servo A A Laser diode LIGHT UP Focus servo ON STOP Carriage OUT Carriage IN CD cover Open Close Spindle kick Tracking servo Slider servo ON OFF OPEN CLOSE ...

Page 67: ...ecomes at maximum level Stereo Distortion T6101 Minimize the distortion with 1 8 rotation of the core 98 MHz 80 98 ON STEREO 2 Step No Adjustment Title Reception Frequency Display Specifications Adjustment Location Frequency kHz Level dBµV m AM SG 400Hz 30 Mod 1 For the area using 10 kHz step frequencies should be 1000 kHz 999 1 T6201 1 Front End Sensitivity 35 45 999 kHz 1 Adjust so that the DC v...

Page 68: ...8 22 23 24 25 26 No Name Description 1 DQ1 Data Input Output 2 DQ2 3 W Write control input 4 RAS Line address strobe input 5 A9 Address input 6 8 9 A0 Address input 12 A3 13 Vcc Power supply voltage 3 3 V No Name Description 14 A4 Address input 18 A8 19 21 22 OE Output enable input 23 CAS Column address strobe input 24 DQ3 Data Input Output 25 DQ4 26 Vss Ground 0 V Block Diagram 4 3 10 23 14 15 12...

Page 69: ...inal 6 IN1 E1 amplifier reversed input terminal 7 OUT1 E1 amplifier output terminal 8 VM1 CH1 reversed output terminal 9 VM1 CH1 nonreversed output terminal 10 GND Motor GND 11 12 VM2 CH2 nonreversed output terminal 13 VM2 CH2 reversed output terminal 14 OUT2 E2 amplifier output terminal 15 IN2 E2 amplifier reversed input terminal 16 IN2 E2 amplifier nonreversed input terminal 17 MUTE1 Mute termin...

Page 70: ...hannels expansion to 10 channels possible System clock generation XIN XOUT XCIN XCOUT UART clock synchronized SI O 8bits 2 channels SB R0H R0L R1H R1L R2 R3 A0 A1 FB INTB ISP USP ROM MEMORY 16 bits CPU CORE I O PORT RAM 10k bite Port P0 8 Port P1 8 Port P2 8 Port P3 8 Port P4 8 Port P5 8 Port P6 8 Port P7 8 Port P8 7 Port P85 Port P9 8 Port P10 8 Internal Peripheral Functions Monitoring timer 16 b...

Page 71: ...e the I O terminals of the main clock oscillation circuit Connect a ceramic oscillator or a crystal oscillator between the terminals XIN and XOUT In case of an externally generated clock enter the clock from the XIN terminal and leave the XOUT terminal open Impress 0 V Impress 2 7 V to 5 5 V These are 8 bit I O ports with the same functions as P0 By software selection they function as the I O term...

Page 72: ...separate bus setting These are CMOS 8 bit I O ports They have direction registers for I O selection and input or output port setting is possible individually for each terminal For an input port the existence or absence of a pull up resistance can be set by software in 4 bit units Data D0 to D7 I O is performed at the time of separate bus setting This are 8 bit I O ports with the same functions as ...

Page 73: ...4 AGND Analog GND 5 AIN I Focus error signal A 6 EIN I Tracking error signal E 7 TCG I Track cross signal 8 BIN I Focus error signal B 9 FIN I Tracking error signal F 10 VBAT I Power supply voltage detection signal for constant voltage servo 11 WBI I ADIP wobble signal 12 VDD1 Digital power supply 13 DGND Digital GND 14 TEST0 I Test use input normally connected to GND when used 15 TEST1 I 16 TEST2...

Page 74: ...PO O PLL phase error input for varying pitch 62 VDD1 Digital power supply 63 DGND Digital GND 64 XI I Oscillation circuit input 33 8688MHz 65 XO O No Name I O Description 66 DIN I Digital input signal 67 DOUT O Digital output signal 68 VDD3 Power supply for internal PLL 69 DGND Digital GND 70 LRCK O Music data Lch Rch changeover output 71 BCLK O Music data shift lock 72 DFCK O Clock for AD DA conv...

Page 75: ...wer side power MOS drain 15 VOS1 Source output upper side power MOS source 16 VDD H bridge power supply upper side power MOS drain 17 VOS2 Source output upper side power MOS source 18 RegDRV External PNP drive output for the regulator 19 RegOUT Regulator output emitter follower output 20 RegNF Regulator feedback terminal No Name Description 1 VregIN Regulator input and regulator power supply 2 Reg...

Page 76: ... DISC signal inversion signal 17 XSGAIN Logic signal output terminal outputs SGAIN signal inversion signal 18 AGND Analog part GND terminal 19 DGND Digital part GND terminal 20 DTEMP Tip temperature detection terminal 21 LATCH Latch signal input terminal 22 CLOCK Clock signal input terminal 23 DATA Serial data input terminal 24 DVCC Digital part power terminal 25 FOUT Servo use signal amp Tracking...

Page 77: ...e v i t a g e n g o l a n a h c R 8 1 3 T S T O I s n i p n w o d l l u P s n i p t s e T D N G D o t t c e n n o c r o n e p O 5 L N I A I n i p t u p n i e v i t i s o p g o l a n a h c L 9 1 2 T S T O I 6 L N I A I n i p t u p n i e v i t a g e n g o l a n a h c L 0 2 1 T S T I 7 A V n i p y l p p u s r e w o p g o l a n A 1 2 D V n i p y l p p u s r e w o p l a t i g i D 8 D N G A n i p d n u ...

Page 78: ... O APC amplifier output 11 EO Gain adjust the signal which was input from pin 9 2 PD I APC amplifier input 12 VC O DC voltage output of VCC VEE 2 3 A I RF amplifier and FE amplifier input 13 TE O Tracking error amplifier output F E signal is output 4 B 14 FE BIAS I Pin for focus bias adjustment 5 C 15 FE O Focus error amplifier output 6 D 16 RFO O RF amplifier output 7 VEE Ground pin 17 RFE Pin fo...

Page 79: ...tal PLL Digital CLV CPU Interface Servo Auto Sequencer Sub Code Processor 16k RAM D A Interface Senal In Interface Timing Logic 3rd Order Noise Shaper PWM PWM SERVO Interface MIRR DFCT FOK SERVO DSP TRACKING SERVO SLED SERVO PWM GENERATOR FOCUS PWM GENERATOR SLED PWM GENERATOR Servo Block Signal Processor Block DAC Block TES1 TEST XRST RMUT LMUT XTAI XTAO AOUT1 AIN1 LOUT1 AOUT2 AIN2 LOUT2 DOUT SCL...

Page 80: ...t and output 62 PCMD O D A interface Serial data output two s complement MSB first 23 DFCT I O Defect signal input and output 63 BCK O D A interface Bit clock output 24 FOK I O Focus OK signal input and output 64 EMPH O Outputs H when the playback disc has emphasis and L when there is no emphasis 25 LOCK I O GFS is sampled at 460Hz when GFS is H this pin outputs H If GFS is L eight consecutive sam...

Page 81: ...scription 41 Vss GND 42 XTAL Oscillator pulses 43 EXTAL I 12MHz 44 LCDCE O LCD driver chip enabled 45 LCDRESET O LCD driver reset 46 LCDDATA O LCD driver data 47 LCDCLK O LCD driver clock 48 CDDOOR2 I CD Door detection input 2 49 CDDOOR1 I CD Door detection input 1 50 CDDOOR4 I CD Door detection input 4 51 CDDOOR3 I CD Door detection input 3 52 AVss AD converter GND 53 AVref I AD converter referen...

Page 82: ...put 86 i Open 87 I Open 88 GND GND 89 Vdd 5v 90 NC Open No Name I O Description 91 O Open 92 O Open 93 MDTEST I MD Service mode 94 CDCLOSE O CD door CLOSE drive output 95 CDOPEN O CD door OPEN drive output 96 CDLDON O CD Laserdiode control output 97 CDINSID I CD Inside SW input 98 CDSCLK O CD automatic adjustment input clock 99 CDSENS I CD LSI replay GFS FOK 100 CDCLK O CD LSI clock ...

Page 83: ...otect according to information on UTOC Editing conditions were not satisfied for each editing function Data read was incorrect or could not be read properly Error occurred during music data recording and recording could not be performed correctly Music data READ search time exceeded REC PAUSE shift abnormality search time exceeded SD WRITE search time exceeded Error Display Can t REC Can t COPY DI...

Page 84: ...system control IC and MD mechanism control IC Measure The TOC data recorded on the disc do not comply with MD Standards so try using another disc The disc may be scratched or damaged so try using another disc Scratch on disc Replaced with other discs Check if there are scratches dusts fingerprints or black spots on disc Check if disc fluctuates eccentrically or moves up and down largely Check if t...

Page 85: ... P16 VOLCLK 4 Initial setting of CD decoder IC P100 CDCLK P1 CDLAT P2 CDDATA 5 Initialize the TUNER PLL IC P23 TXCE P24 TXODAT P25 TXCLK P26 TXIDAT 50 msec Release power down detection Power on POWER ON Power is ON Transmit the bus data Close the CD door Initialize the MD Function CD 4 Initial setting of CD decoder IC P5 CDCONT L Initialize the LCD Driver DECK control IC starts the data transfer D...

Page 86: ...7 2 Low frequency oscillator Connect point B frequency level Gnd Remarks U COM ASSY CN105 pin8 AC 50 or 60 Hz Approx 2 0 Vrms Note AF ASSY W423 GND osc GND DC power supplay Connect point A Voltage V Remarks Note Set up the low frequncy oscillator level with in the limits of product moves Jigs and Measuring instruments Single operation method and frequnency oscilator inputlevel 1 Connect part A of ...

Page 87: ...87 XC IS21MD Fig 7 2 AF ASSY E U COM ASSY C W423 GND W422 5 6V W420 8V W421 15V A Frequency 50 or 60Hz Level Approx 2Vrms OSC GND CN105 pin8 AC B SIDE A SIDE A Fig 7 1 ...

Page 88: ... remove the Flexible cables to apply in the case of the exchange or repair Front Panel Assy Flexible Cable Clamper Caution Style the Flexible Cables as before so that cables may not be put in the Rear Cover when assembling it CN7 Cutting Pliers Earth Lead Wire Unhook Front Side Bottom View Earth Lead Wire PC Support AFAssy 1 6 6 7 4 7 2 4 DISASSEMBLY ...

Page 89: ...D CD Mechanism Assy 2 Shield Plate CD Mechanism Assy CD Assy CD Assy CD Mechanism Assy Caution When the CD Assy is pulled out it is careful of the breaking down of the Flexible Cable Exchange 2 1 2 5 5 5 6 3 3 4 3 ...

Page 90: ...r top side CD Door OPEN CLOSE When a connector CN7 of AF Assy is removed for the touch sensor system sensor does not work and CD Door can t open and close CD Door can open when the land of CN7 at the foil side is short circuited with the finger FM AM TUNER Module for European model Shield Case is being soldered in the European model Remove solder in the case such as exchange Note 1 2 ...

Page 91: ...1 XC IS21MD Shield Cover MD MD Assy MD Mechanism Assy 5 3 7 4 9 10 6 8 5 MD Mechanism Assy U COM Assy AF Assy Independent power supply point Test Point for TEST MODE MD GND 5 6V 15V 8V 2 2 1 1 4 2 4 3 3 ...

Page 92: ...S21MD How to Diagnose the MD Mechanism Assy Diagnose the MD Mechanism Assy as shown below MD Mechanism Assy MD Mechanism Assy bottom view MD Assy U COM Assy FM AM TUNER MODULE AF Assy CD Assy FRONT PANEL Assy ...

Page 93: ...ON AF ASSY U COM ASSY R TERMINAL ASSY TUNER MODULE TX CONECT ASSY MD ASSY F TERMINAL ASSY FRONT PANEL ASSY CD CLOSE SW ASSY CD MOTOR ASSY CD OPEN SW ASSY CD ASSY LIGHT L ASSY LCD ASSY REAR N M D F P G O I MD FLAP ASSY Q E H C L B A ...

Page 94: ...94 XC IS21MD 8 1 PANEL FACILITIES 8 PANEL FACILITIES AND SPECIFICATIONS Front Panel ...

Page 95: ...n readiness 2 3 4 6 7 8 9 0 _ _ 1 9 DISPLAY RDS button 0 TIMER REC WAKE UP CLOCK ADJ button REC MENU DEMO button CD MD Tuner CD button ASES button Stop 7 button NAME button CD MD Tuner LINE 2 IN jack OPT Optical IN jack CD MD Tuner LINE 2 OUT jack MD insert slot CD MD Tuner CHARA Character button VOLUME JOG dial ENTER button CD MD Tuner _ Play Pause 3 8 button CD MD Tuner _ TUNING button MD button...

Page 96: ...e deck is set to recording mode 9 Lights during program mode 0 Lights during random playback Lights during repeat playback Lights when setting wake up timer Lights during sleep timer operation Lights when setting timer recording Lights during stereo wide sound mode Lights to indicate tape direction of optional cassette deck Lights to indicate reverse mode of optional cassette deck Lights during FM...

Page 97: ...on 0 CD MD TUNER operation buttons CD MD operation 3 8 Play pause button 7 Stop button 1 Manual search buttons 4 Track search buttons TUNER operation 1 Frequency down up buttons Memory station no decrement increment buttons DISP display button MONO button MD button MD eject 0 button LINE 1 2 OPT button CLR clear button REPEAT button RANDOM button MD SYNC button CD MD Tuner VOL volume button 2 1 3 ...

Page 98: ... 530 kHz 1 700 kHz 10 kHz step Antenna Loop antenna 7 Compact Disc Player Section Type Compact disc digital audio system Usable discs Compact discs Wow and Flutter Limit of measurement 0 001 or less EIAJ 7 MiniDisc Recorder Section Recording Method Magnetic field modulation overwriting type Playback Method Non contact optical type Sampling Frequency 44 1 kHz Wow and Flutter Limit of measurement 0 ...