Pirate 121-0510-A-EDC User Manual Download

Page: 15 / 30

Manual Revision: June 20

C-Series Jr - 0.5 / 1.0

Cu Ft

User’s Manual

BLAST MACHINE TURNS ON ACCIDENTALLY

OR WITHOUT WARNING

Possible Causes:

1. The safety flap, lever or lock button on the Control Handle

is damaged or missing.

2. The Pneumatic Control Handle is damaged, defective or

worn out (if equipped).

3. The 1/16” orifice (See Valve Parts Lists - PN 101-9450)

fitting is missing from the Inlet Valve’s outlet port (pneumatic

controls only.)

4. The Electric Control Handle is damaged, defective or worn

out (if equipped).

5. The Electric Control Cord is damaged, defective or worn

out (if equipped).

6. The Electric Control Valve is damaged, defective or worn

out (if equipped).

BLAST MACHINE IS SLOW TO TURN OFF OR WILL NOT

TURN OFF WHEN CONTROL HANDLE IS RELEASED

Possible Causes:

1. The Inlet Valve is damaged, defective, worn out, or not

lubricated properly causing it to not close fully.

2. The Diaphragm Valve is damaged, defective, or worn out

causing it to not open fully.

3. The Pneumatic Control Handle is damaged, defective or

worn out (if equipped).

4. The Electric Control Handle is damaged, defective or worn

out (if equipped).

5. The Electric Control Cord is damaged, defective or worn out

(if equipped).

6. The Electric Control Valve is damaged, defective or worn

out (if equipped)

7. Blow-down Muffler (if equipped) is clogged slowing the

release of air.

DANGER

: Never attempt to open the Abrasive Blaster in any way while it is pressurized. Use extreme

caution when performing troubleshooting procedures that involve pressurizing the Abrasive Blaster.

Troubleshooting procedures are to be performed by experienced qualified personnel only.

Troubleshooting

Operational Related Issues

Inlet

Valve

Inlet

Shut-Off

Valve

Choke

Valve

Metering

Valve

Pressure

Vessel

Diaphragm

Valve

Pop-up

Pusher

Line

Inlet Valve

Petcock

Nozzle

Blast

Hose

Control

Handle

Compressed

Air Supply

Hose

Some items

moved or

rotated for

clarity.

Summary of Contents for 121-0510-A-EDC

Page 1: ...talline silica including silica sand beach sand for abrasive blasting Airborne crystalline silica causes silicosis a fatal respiratory disease Abrasive blasting can create high levels of noise that may cause hearing damage Always use proper safety equipment including respiratory protection hearing protection and comply with local regional and national safety codes Ensure all operators of the equip...

Page 2: ...rea of the blaster in which abrasive is contained and filled with pressurized air when blasting Pressurize To fill the pressure vessel with compressed air Properly Trained A person who can be considered properly trained must have successfully completed a sandblasting training course that focuses on the safe operation of stationary or portable abrasive blasters in the 0 5 6 0 cu ft capacity range T...

Page 3: ...sels The use of proper remote control systems commonly referred to as Deadman controls are required when using abrasive blasters Never operate the Abrasive Blaster without remote controls All persons who will be operating or will be in the vicinity of the Abrasive Blaster during its operation must protect themselves with the proper safety equipment and use of common sense Safety equipment includin...

Page 4: ...ES Set Up 8 Before You Blast 9 Blasting 10 MAINTENANCE PROCEDURES TROUBLESHOOTING Warranty Pressure Vessel Parts Lists Pipe String Parts Lists Pneumatic Controls 18 Electric Controls 20 Valve Parts Lists Control Handle Parts Lists Blasting Set Up Available Accessories Blasting Chart 2 2 2 3 5 6 8 12 14 16 17 18 22 24 26 28 30 Distributed By Contact Info For manual updates visit the Pirate Brand we...

Page 5: ...t Label 15 Outlet Label 16 12VDC Label 17 Pirate Brand Label Instructions For Installing Replacement Label Pack 1 Completely remove old label and clean area thoroughly before applying new label 2 Apply replacement labels in locations as described above or as close as possible if area is obstructed 3 12 VDC Label 16 is only to be used on electric remote controlled systems DO NOT apply label to syst...

Page 6: ...re Vessel causing the Pop up located internally to seal against its seat Simultaneously the Diaphragm Valve closes sealing the Pressure Vessel allowing it to hold pressure Air will also continue past the Choke Valve through the Pusher Line and finally to the tee under the Metering Valve where it is mixed with abrasive The mixture of compressed air and abrasive will now exit the Abrasive Blaster th...

Page 7: ... 0 Cu Ft User s Manual Some items moved or rotated for clarity Exhausted Air Compressed Air Inlet Air Abrasive Mix To Blasting Nozzle Loaded Abrasive Inlet Valve Inlet Shut Off Valve Choke Valve Metering Valve Pressure Vessel Diaphragm Valve Pop up Pusher Line How CPR Systems Work Pressure Release ...

Page 8: ...rasive Blaster in any way while it is pressurized The violent release of compressed air and propelled objects will cause serious injury or death PURGE AIR SUPPLY HOSE Before connecting the Air Supply Hose to the Abrasive Blaster purge the hose of any moisture or foreign debris Standing water or moisture in the air line will cause degraded performance of the Abrasive Blaster Air supplied to the Abr...

Page 9: ...before filling WARNING Electrically conductive abrasives may not be used with abrasive blasters using Electric Remote Control Systems without changing to sealed strain relief connectors WARNING Never attempt to move or transport the Abrasive Blaster when it contains Abrasive REMOTE CONTROL SYSTEM Abrasive Blasters must use a Remote Control System commonly known as a deadman to start and stop abras...

Page 10: ...ssive wear to multiple components and the control system to operate improperly USING THE ABRASIVE BLASTER After pressurizing the Abrasive Blaster it is ready to begin blasting Fold down safety flap lever lock and squeeze the Remote Control Handle to start the flow of abrasive and compressed air Adjustments to the air abrasive mixture can be made by swinging the handle on the Metering Valve There w...

Page 11: ...g the hose To do this shut off the compressed air at its source and open the Inlet Shut Off Valve on the Abrasive Blaster Next open the petcock at the top of the Inlet Valve For systems with electric remote controls you must be connected to a power source and hold down the Remote Control Handle to allow air to bleed out through the Inlet Valve Petcock When you no longer hear air escaping through t...

Page 12: ...Including but not limited to Respirators Airline Filters Carbon Monoxide Monitors Hearing Protection Eye Protection Foot Protection Protective Clothing Gloves Reference www osha gov 29 CFR 1910 132 General Requirements PPE 29 CFR 1910 133 Eye PPE 29 CFR 1910 134 Respiratory PPE 29 CFR 1910 136 Feet PPE 29 CFR 1910 138 Protective Clothing Gloves PPE 29 CFR 1926 101 Hearing PPE 2 Inspect Remote Cont...

Page 13: ...riginal diameter Example replace a 5 nozzle 5 16 bore when the bore reaches 3 8 5 Inspect Air Hose Couplings Gaskets Inspect Air Hose for leaks abrasion soft spots and replace as needed Inspect couplings for damage leaks wear and replace as needed Inspect coupling gaskets for leaks wear and replace as needed Always use safety clips whip checks safety cables at Air Hose connections 6 Inspect Clean ...

Page 14: ...rect 1 Choke Valve is partially closed Never run the Abrasive Blaster with the Choke Valve in any other position except fully open or damage to the Abrasive Blaster will occur 2 The Metering Valve needs to be adjusted LOW PRESSURE AT THE NOZZLE Possible Causes 1 Air compressor is the wrong size too small or the load button has not been pushed or turned on 100 PSI Minimum 2 Nozzle is worn out and t...

Page 15: ...bricated properly causing it to not close fully 2 The Diaphragm Valve is damaged defective or worn out causing it to not open fully 3 The Pneumatic Control Handle is damaged defective or worn out if equipped 4 The Electric Control Handle is damaged defective or worn out if equipped 5 The Electric Control Cord is damaged defective or worn out if equipped 6 The Electric Control Valve is damaged defe...

Page 16: ... CIRCUMSTANCES BE LIABLE FOR ANY COST OF FREIGHT SHIPPING OR TRANSPORTATION LABOR SPECIAL CHARGES NORMAL MAINTENANCE SERVICES LOST OPERATING TIME LOSS OF USE LOST PROFITS LOSS OF GOODWILL CONSEQUENTIAL DAMAGES PUNITIVE OR EXEMPLARY DAMAGES OR OTHER DAMAGES OR LOSS OTHER THAN AS DESCRIBED HEREIN MANUFACTURER AND SELLER MAKE NO WARRANTY OF ANY KIND EXPRESS OR IMPLIED WITH RESPECT TO THE PRODUCTS AND...

Page 17: ...28 LITERS 150 PSI 10 3 BAR 6 3 4 CLEARANCE 10 DIA INCLUDES HANDWAY ASSEMBLY WHEELS POP UP POP UP GASKET 2 101 2420 POP UP VALVE 1 2 MALE 3 101 2450 POP UP VALVE SEAT 1 3 8 ID x 2 1 8 OD 4 524 292 GASKET HANDWAY 4 x 6 5 888 7000 00011PB HANDWAY CRAB ASSY 4 x 6 6 102 3260 WHEEL 6 7 102 4040 AXLE 10 DIA VESSELS 8 103 8040 WASHER 3 4 THRUST 9 103 8050 RETAINING RING 3 4 10 103 1070 LID 10 DIA W HANDLE...

Page 18: ...ll Rights Reserved 18 C Series Jr 0 5 1 0 Cu Ft User s Manual 1 1 1 2 3 4 OUTLET INLET 5 6 6 7 8 8 9 10 11 12 13 14 15 16 11 17 18 19 18 20 21 22 24 23 25 26 27 28 28 29 30 31 MPV MINI OPTION Pipe String Parts Lists CPR SERIES 0 5 1 0 Cu Ft Pneumatic Controls ...

Page 19: ...EX REPLACEMENT 3 4 x 11 OAL 13 124 6220 PUSHER LINE FLEX REPLACEMENT 3 4 x 19 OAL 21 16 200 003 HOSE TWINLINE CONTROL ASSEMBLY YEL YEL W BLACK STRIPE NOMINAL 3 16 ID x 3 W UNIONS 17 888 3026 10604PB BUSHING GALV 1 x 1 2 18 888 3028 10499PB NIPPLE TBE SCHEDULE 80 GALV 1 2 x CLOSED 19 101 2470 JR ABRASIVE METERING VALVE 1 2 NPT 20 888 3028 10413PB NIPPLE TBE SCHEDULE 80 GALV 1 2 x 3 21 100 5580 THRD...

Page 20: ... Jr 0 5 1 0 Cu Ft User s Manual 12 VDC 35 36 37 37 38 39 40 MPV MINI OPTION 1 1 1 2 3 4 OUTLET INLET 5 6 7 8 8 9 10 11 12 13 14 15 16 11 17 18 19 18 20 21 22 23 23 24 23 23 24 24 24 25 26 27 28 29 30 30 30 31 31 31 32 33 34 Pipe String Parts Lists CPR SERIES 0 5 1 0 Cu Ft Electric Controls ...

Page 21: ...1 4 888 2013 402PB DUST ELIMINATOR 1 4 MNPT 28 888 2229 100PB VALVE CONTROL ELECTRIC 12VDC NORMALLY CLOSED 888 2229 10099PB VALVE CONTROL REPAIR KIT ELECTRIC HEAVY DUTY 29 888 7112 000PB JUNCTION TEE ASSEMBLY SMALL BULK BLASTERS 12VDC W TWIST LOCK CONNECTORS 1 OUTLET 888 7112 000PB 01 JUNCTION TEE ASSEMBLY SMALL BULK BLASTERS 12VDC W SEALED WATERPROOF CONNECTORS 1 OUTLET 30 888 7109 301PB ELECTRIC...

Page 22: ...LUDES 3 4 5 6 7 8 9 13 14 7 102 1850 VALVE INLET 1 2 O RING 3 4 ID 12 101 9450 VALVE INLET 1 ADAPTOR 1 8 NPT W 1 16 ORIFICE 15 888 3031 31200PB NIPPLE HEX 1 4 MNPT x 1 8 MNPT 16 102 5130 VALVE OUTLET 1 ELBOW BRASS 1 4 x 3 16 17 101 9930 PETCOCK 1 4 NPT 1 2 Inlet Valve 102 5120 VALVE 1 2 DIAPHRAGM OUTLET COMPLETE 3 102 5110 DIAPHRAGM 1 2 OUTLET VALVE 4 888 3029 10499PB NIPPLE TBE GALV 1 2 x CLOSED ...

Page 23: ... MPV MINI PLUNGER 4 888 2124 00018PB MPV MINI O RING 4 REQUIRED 5 888 2124 00009PB MPV MINI CAP GASKET 6 888 2125 00004PB MPV MPV II MPV MINI ROLL PIN 7 888 2125 00001PB MPV MPV MINI KNOB 8 888 2125 00002PB MPV MPV MINI CAP 9 888 2124 00011PB MPV MINI BOTTOM CAP 10 888 2124 00006PB MPV MINI BODY 11 888 7010 50575PB MPV MINI BOLT W WASHER 12 888 7017 505PB HEX NUT 5 16 UNC 13 888 7027 50202PB FLAT ...

Page 24: ...LOCK 4 460 0719 1 8 NPT ADAPTOR 5 410 4294 TORSION SPRING 6 400 4295 SHOULDER SCREW 7 402 4296 LOCK NUT 8 400 4297 LONG PHILLIPS HEAD SCREW 9 400 4298 SHORT PHILLIPS HEAD SCREW 10 367 4299 RUBBER BUMPER 11 367 4300 GASKET PNEUMATIC ADAPTOR 12 354 5428 BASE PLATE Pneumatic Control Handle Bleeder Type 023602 BALL STRAP PNEUMATIC CONTROL HANDLE W BALL STRAP BLEEDER TYPE DEADMAN CONTROL HANDLE 0270B S...

Page 25: ...STEEL ABRASIVES 888 2263 40104PB HANDLE CONTROL ELECTRIC 2 W SEALED WATERPROOF CONNECTOR FOR USE WITH STEEL ABRASIVES 4 888 2263 00108PB HANDLE CONTROL SAFETY FLAP 888 2263 00111PB HANDLE CONTROL SPRING Electric Control Handle 2 002160 BALL STRAP ELECTRIC CONTROL HANDLE W BALL STRAP 0270B S REPLACEMENT BALL STRAP 888 7109 301PB ELECTRIC CONNECTOR MALE TWIST LOCK 3 PRONG 888 7106 183PB CONTROL CORD...

Page 26: ...NSION BLAST HOSE ASSEMBLY 50 10 034BLK 025 4AL 3 4 EXTENSION BLAST HOSE ASSEMBLY 25 10 034BLK 050 4AL 3 4 EXTENSION BLAST HOSE ASSEMBLY 50 200 025 HOSE TWINLINE CONTROL ASSEMBLY YEL YEL W BLACK STRIPE NOMINAL 3 16 ID x 25 W UNIONS 200 050 HOSE TWINLINE CONTROL ASSEMBLY YEL YEL W BLACK STRIPE NOMINAL 3 16 ID x 50 W UNIONS 888 7073 055PB ELECTRICAL EXTENSION CONTROL CORD W TWIST LOCK CONNECTORS 55 3...

Page 27: ...ZLE 1348 1144 4 BORON CARBIDE NOZZLE 1348 1155 5 BORON CARBIDE NOZZLE Nozzles DLAD 250 360 PORTABLE AIR DRYER 250 CFM 100 PSIG 360 CFM 150 PSIG DLAC 250 360 PORTABLE AFTER COOLER 250 CFM 100 PSIG 360 CFM 150 PSIG Air Dryer After Cooler HIGH PRESSURE AIR COMPRESSOR SUPPLIED 407800 PFC RPB ASTRO RESPIRATOR PACKAGE INCLUDES RESPIRATOR 50 BREATHING HOSE RADEX AIRLINE FILTER 407800 RPB ASTRO RESPIRATOR...

Page 28: ...er will allow you to blast at lower pressures to achieve custom finishes or help control profile 101 9020 CI 1 2 REGULATOR KIT FOR 0 5 1 0 CU FT C SERIES BLASTERS 508 102 REPAIR KIT FOR 1 2 REGULATORS Regulator Kit C Keep track of the time spent on a job and total hours on your abrasive blaster Know your cost control your cost set up a preventative maintenance program for your blast equipment For ...

Page 30: ...ries Jr 0 5 1 0 Cu Ft User s Manual Compressed Air Power Abrasive Requirements This table is to be used as reference only Actual results may vary depending on specific abrasive medium used This table is based on abrasive with a bulk density of 100 pounds per cubic foot Blasting Charts ...

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