Pit Boss 72750, Assembly And Operation Instructions Manual

Page 1: ...ult in property damage bodily injury or even death Contact local building or fire officials about restrictions and installation inspection requirements in your area ASSEMBLY AND OPERATION INSTRUCTIONS MODEL PB1000R1 PART 72750 FOR OUTDOOR USE ONLY NOT FOR COMMERCIAL USE RANCHER XL WOOD PELLET GRILL SMOKER IMPORTANT READ CAREFULLY RETAIN FOR FUTURE REFERENCE MANUAL MUST BE READ BEFORE OPERATING ...

Page 2: ...oved fire extinguisher is valuable to keep on site If an uncontrolled fire does occur call the Fire Department 2 Keep electrical supply cords and the fuel away from heated surfaces Do not use your grill in the rain or around any water source 3 After a period of storage or non use check the burn grate for obstructions the hopper for foreign objects and any air blockage around the fan intake or rear...

Page 3: ...ge of the combustion fan failure to clean and maintain the burn area or poor air to fuel combustion It is dangerous to operate this appliance should the flame become dark sooty or if the burn pot is overfilled with pellets When ignited this creosote makes an extremely hot and uncontrolled fire similar to a grease fire Should this happen turn the unit OFF let it cool completely then inspect for mai...

Page 4: ...itted transcribed stored in a retrieval system in any form or by any means without expressed written permission of Dansons Inc 3411 North 5th Avenue Suite 500 Phoenix AZ USA 85013 sales pitboss grills com service pitboss grills com www pitboss grills com Toll Free 1 877 303 3134 Fax 1 877 303 3135 ...

Page 5: ...t 12 Grill Temperature Ranges 13 Understanding The Probes 13 Understanding The Control Board 14 Hopper Priming Procedure 14 First Use Grill Burn Off 15 Preheating 15 Automatic Start Up Procedure 15 Manual Start Up Procedure 16 Shutting Off Your Grill 16 Care Maintenance 16 Using Wood Pellet Fuel 18 Cooking Guidelines 18 Tips Techniques 20 Troubleshooting 21 Electrical Wire Diagram 23 Replacement P...

Page 6: ... x20 B Washer x20 C Locking Washer x20 NOTE Due to ongoing product development parts are subject to change without notice Contact Customer Service if parts are missing when assembling the unit PB ELECTRIC REQUIREMENTS 110 120V 3 3AMP 60HZ 275W 3 PRONG GROUNDED PLUG MODEL UNIT ASSEMBLED WxHxD UNIT WEIGHT COOKING AREA TEMP RANGE DIGITAL FEATURES PB PB1000R1 1 598mm x 1 278mm x 678mm 63 x 50 x 26 83 ...

Page 7: ... locking washer and washer should be installed with the locking washer closest to the head of the screw 1 MOUNTING THE LEGS TO THE MAIN BARREL Parts Required 1 x Main Barrel 6 2 x Stationary Leg 9 2 x Leg with Wheel 110 16 x Screw A 16 x Locking Washer C 16 x Washer B Installation Place a piece of cardboard on the floor to prevent scratching the unit Open the main grill lid and remove the four scr...

Page 8: ...dle 8 2 x Lid Handle Bezel 7 Installation Remove the pre installed screws from the lid handle From inside the barrel lid insert one screw to protrude to the outside Add a bezel on the screw then hand tighten the screw from the inside into the lid handle Repeat same installation for other end of lid handle 5 PLACING THE GREASE BUCKET Parts Required 1 x Grease Bucket 11 Installation Unscrew the six ...

Page 9: ...NG THE SIDE SHELF Installation Remove the four pre mounted screws from the side of the main barrel From underneath secure the side shelf to the side panel of the main barrel using the four screws previously removed NOTE Do not tighten any screws completely until all screws have been installed Once all screws are installed then tighten securely IMPORTANT Avoid using the side shelves to move or lift...

Page 10: ...on 9B NOTE If the main plate is lying on the large diffuser plate on the base of the barrel it is installed incorrectly Place the flame broiler slider on top of the flame broiler main plate covering the slotted openings Ensure the raised tab is on the left to easily adjust for direct or indirect flame when cooking Note illustration 9C Both flame broiler parts are lightly coated with oil to avoid r...

Page 11: ...is highly sensitive to power surges it will likely trip during the start up phase of operation During the start up phase the igniter draws 200 700 watts of electricity which can be too much power for a GFCI outlet to handle Each time it trips it increases in sensitivity If the GFCI keeps tripping replace the outlet or change to a non GFCI outlet ON THE ROAD Disconnect the igniter from the main wir...

Page 12: ...r grill to an area that is out of the wind and direct cold Check local bylaws regarding the proximity of your grill in relation to your home and or other structures Put everything you need on a tray bundle up tight and get it done To help keep track of the outside temperature place an outdoor thermometer close to your cooking area Keep a log or history of what you cooked the outdoor temperature an...

Page 13: ...ow cooking is generally done between 80 125oC 176 257oF Hot smoking works best when longer cooking time is required such as large cuts of meats fish or poultry TIP To intensify that savory flavor switch to SMOKE low temperature range immediately after putting your food on the grill This allows the smoke to penetrate the meats The key is to experiment with the length of time you allow for smoking b...

Page 14: ...not in use disconnect the adapter from the connection port HOPPER PRIMING PROCEDURE These instructions should be followed the first time the grill is ignited and each time the grill runs out of pellets in the hopper 1 Remove all cooking components from the interior of the grill 2 Open the hopper lid Make sure there are no foreign objects in the auger or hopper 3 With the Temperature Control Dial t...

Page 15: ...le 4 Turn the Temperature Control Dial to Smoke This will activate the start up cycle The auger feed system will begin to turn the igniter will begin to glow and the fan will supply air to the fire pot The grill will produce smoke while the start up cycle is taking place The pellets will have ignited once the smoke has cleared To confirm the start up cycle has begun properly listen for a torchy ro...

Page 16: ...r or auger feed system Fill hopper with dry all natural hardwood barbecue pellets 3 Open the barrel lid Remove the cooking components to expose the burn pot Check burn pot to ensure there is no obstruction for proper ignition Place a generous handful of pellets into the burn pot Squirt a gelled fire starter or other appropriate pellet starter over the top of the pellets A small amount of solid fue...

Page 17: ...sers or abrasive cleaning pads on the outside grill surfaces All painted surfaces are not covered under warranty but rather are part of general maintenance and upkeep For paint scratches wearing or flaking of the finish all painted surfaces can be touched up using high heat BBQ paint Use a grill cover to protect your grill for complete protection A cover is your best protection against weather and...

Page 18: ... resealable tub or bucket for proper storage COOKING GUIDELINES Smoking and grilling styles of cooking can give you different results based on time and temperature For best results keep a record of what you cooked at what temperature how long you cooked for and the results Adjust to your taste for the next time Practice makes perfect The culinary art of hot smoking refers to longer cooking times b...

Page 19: ... Medium Sear 4 minutes grill 8 10 minutes Kabob 2 5 3 8cm 1 1 cubes Medium Grill 10 12 minutes Tenderloin whole 1 58 1 81 kg 3 4 lbs High Medium Sear 10 minutes grill 15 20 minutes Ground Beef Patty 1 9 cm High Medium Sear 4 minutes grill 4 6 minutes Rib eyeRoast boneless 2 26 2 72 kg 5 6 lbs Medium Grill 1 2 hours Tri tip Roast 0 9 1 13 kg 2 2 lbs High Medium Sear 10 minutes grill 20 30 minutes R...

Page 20: ...t grill side before you start cooking Also read the entire recipe start to finish before lighting the grill A BBQ floor mat is very useful Due to food handling accidents and cooking spatter a BBQ floor mat would protect a deck patio or stone platform from the possibility of grease stains or accidental spills 3 GRILLING TIPS AND TECHNIQUES To infuse more smoke flavor into your meats cook longer and...

Page 21: ... timeout before the pellets reach the fire pot Follow Hopper Priming Procedure Auger Motor Is Jammed Remove cooking components from the grill barrel Turn the temperature control dial to SMOKE and visually inspect the auger feed system Remove the two screws on the front facing panel of the hopper above and below the Digital Control Board Lift up slightly and carefully pull it forward Inspect the au...

Page 22: ...Check fan Ensure it is working properly and air intake is not blocked Follow Care and Maintenance instructions if dirty Check auger motor to confirm operation and ensure there is no blockage in the auger tube Once all the above steps have been done start the grill set temperature to Smoke and wait for 10 minutes Check that the flame produced is bright and vibrant Insufficient Or Poor Fuel Check ho...

Page 23: ...TE Y YELLOW P PURPLE R RED K BLACK S SILVER G GREEN ELECTRICAL WIRE DIAGRAM The Digital Control Board system is an intricate and valuable piece of technology For protection from power surges and electrical shorts consult the wire diagram below to ensure your power source is sufficient for the operation of the unit PB ELECTRIC REQUIREMENTS 110 120V 3 3AMP 60HZ 275W 3 PRONG GROUNDED PLUG NOTE Electr...

Page 24: ...roiler Slider 5 A Flame Broiler Main Plate 6 A Thermometer Kit 7 A Main Barrel 8 A Hopper Assembly 9 A Lid Handle Bezel x2 10 A Lid Handle 11 A Stationary Leg x2 12 A Leg with Wheel Axle x2 13 A Grease Bucket 14 A Wheel x2 15 A Side Shelf 16 A Side Shelf Handle 17 A Tool Hook x4 18 A Bottle Opener 19 A Bottom Shelf 20 A Meat Probe x1 21 A Screw x20 22 A Washer x20 23 A Locking Washer x20 NOTE Due ...

Page 25: ...pon examination Dansons shall not be liable for transportation charges labor costs or export duties Except as provided in these conditions of warranty repair or replacement of parts in the manner and for the period of time mentioned heretofore shall constitute the fulfillment of all direct and derivate liabilities and obligations from Dansons to you Dansons takes every precaution to utilize materi...

Page 26: ...other damages of any nature whatsoever in excess of the original purchase of this product All warranties by manufacturer are set forth herein and no claim shall be made against manufacturer on any warranty or representation Some states do not allow the exclusion or limitation of incidental or consequential damages or limitations of implied warranties so the limitations or exclusions set forth in t...

Page 27: ...RBECUE FLOOR MAT Easy clean UV protected Protection for your deck 132cm x 86cm 52 x 34 SIDE SHELF BLACK Black solid shelf Complete with tool hooks and towel bar Mounts to side of main barrel SIGNATURE SAUCES A collection of gourmet sauces to prepare and enhance the natural flavors of your food SIDE SHELF STAINLESS Stainless steel shelf Removable tray doubles as a grilling and serving tray Complete...

Page 28: ...d aluminum foil Pour 50 ml cup of basting mixture over the brisket in the pouch Close the pouch shut 8 Lay foil pouch carefully on the grill Steam for 1 to 1 hours 9 Open the pouch and use a meat thermometer internal temperature should reach 91 C 195 F The brisket should be firm but be able to pull the meat apart with your fingers 10 Transfer the meat to a cutting board and let it rest for 10 minu...

Page 29: ...ces thin 30 ml 2 tbsp Butter Suggested Wood Pellet Flavor Hickory Competition Instructions 1 Preheat grill then leave or reduce slightly 204 260 C 400 500 F 2 Combine meat seasoning eggs and bread crumbs in a mixing bowl and blend together Divide the meat into portions and gently shape into patties to fit the buns Make patties about 1 9 cm inches thick 3 Place patties on grill Grill six minutes pe...

Page 30: ...ter 125 ml c Butter 30 ml 2 tbsp Onion chopped 15 ml 1 tbsp Fresh Dill 5 ml 1 tsp Curry Powder Dash Garlic Powder Suggested Wood Pellet Flavor Mesquite Competition Instructions 1 Soak wooden skewers in water for 1 hour 2 Preheat grill then reduce to 135 163 C 275 325 F 3 Prepare curry butter by melting butter in small pan over medium high heat Stir in onion dill curry powder and garlic powder Cook...

Page 31: ...ilation Add a of the seasoning to the can 3 Rinse chicken thoroughly and pat the exterior dry with paper towel Add a 1 4 of the rub inside the cavity of the chicken With the remaining seasoning rub the outer surface of the chicken 4 Insert the upright can into the cavity of the chicken place on the grill and close the grill lid Cook until the chicken is golden brown and crispy internal temperature...

Page 32: ...rth defects or other reproductive harm For more information go to WWW P65WARNINGS CA GOV IMPORTANT DO NOT RETURN PRODUCT TO STORE For all questions comments or inquiries please contact Dansons Inc directly Our Customer Service department is available Monday through Sunday 4am 8pm PST EN FR ES TOLL FREE 1 877 303 3134 TOLL FREE FAX 1 877 303 3135 service pitboss grills com M A D E I N C H I N A ...