Piusi Cube 56/33, Installation, Use And Maintenance Manual

Page 1: ...Bulletin M0097D rev 00 EnIT Installation use and maintenance EN Installazione uso e manutenzione IT ...

Page 2: ...2 60 Installation use and maintenance ENGLISH Bulletin M0097D rev 00 ENIT ...

Page 3: ...unpacking 10 5 1 Disposal 10 6 Using and looking after manuals 11 7 CUBE dispenser 12 7 1 CUBE components 13 7 2 Technical specifications 14 7 3 Permitted uses 15 7 4 Not permitted uses 15 8 Environmental conditions 16 9 Installation 16 9 1 Mechanical installation 18 9 2 Hydraulic connections 18 9 3 Electrical connections 19 10 Starting 20 11 Instructions for use 23 12 Maintenance 24 13 Troublesho...

Page 4: ...hown on the CE plate affixed to the product is in conformity with the legal provisions indicated in the directives Machine Directive 2006 42 EC Low Voltage Directive 2006 95 EC Electromagnetic Compatibility Directive 2004 108 EC The documentation is at the disposal of the competent authority following motivated request at PIUSI S p A or following request sent to the email address doc_tec piusi com...

Page 5: ...very management system CUBE s strengths lie in the reliability of the pumping units the metering precision of product dispensed and the high performance of the management systems THE PERSONNEL WHO USE THE DISPENSER AND THE TECHNICAL SUPPORT PERSONNEL MUST BE FAMILIAR WITH THE FIRST AID AND SAFETY RULES DESCRIBED IN THIS MANUAL Keep this technical manual in a place that is familiar and accessible t...

Page 6: ...able fluids are present in the working area such as gasoline and windshield wiper fluid be aware that flammable fumes can ignite or explode To help prevent fire and explosions use equipment only in well ventilated area keep working area free of debris including rags and spilled or open containers of solvent and gasoline do not plug or unplug power cords or turn lights on or off when flammable fume...

Page 7: ...ensing system on if the power connection cord or other important parts of the apparatus are damaged such as the inlet outlet plumbing dispensing nozzle or safety devices Replace damaged components before operation Before each use check that the power connection cord and power plug are not damaged If damaged have power connection cord replaced before use by a qualified electrician The electrical co...

Page 8: ...ving parts and hot surfaces Do not kink or over bend hoses or use hoses to pull equipment Keep children and animals away from working area Comply with all applicable safety regulations Equipment surfaces and fluid that is heated can become very hot during operation to avoid severe burns do not touch hot fluid or equipment Do not smoke or use open flames during dispensing operations Read MSDS s to ...

Page 9: ...le you move the injured person away from any electrical conductor Avoid touching the injured person with your bare hands until he is far away from any conductor Immediately call for help from qualified and trained personnel Persons who have ingested toxic liquids Contact with the product Persons who have suffered electric shock 4 1 FIRST AID RULES Essential protective equipment characteristics Per...

Page 10: ...must be placed in specific containers and not left lying around or within reach of children as these represent a potential risk hazard They must be disposed of according to the regulations applicable in the country of use Check the integrity of the machine by making sure the shipped parts are not damaged in any way that could affect safety and operation In case of any doubts do not start the appli...

Page 11: ...reams It is your responsibility to dispose of this and other electric and electronic equipment via designated collection facilities appointed by the government or local authorities Disposal of other parts The disposal of other parts such as pipes rubber seals plastic components and cables should be entrusted to companies specializing in disposal of industrial waste USING AND LOOKING AFTER MANUALS ...

Page 12: ... version Panther 56 72 90 brush motor powered by continuous current low voltage with intermittent cycle closed type IP55 protection class according to CEI EN60034 5 flange mounted directly to the pump body version Panther DC four meters of anti static rubber hose for fuel automatic type dispensing nozzle with on off switch integrated into the nozzle rest steel body with anti corrosion treatment an...

Page 13: ... manufacturer model lot number production year technical specifications CE mark product name product code technical specifications manufacturer production year CE mark lot number Before installing always make sure the dispenser model is correct and suitable for the available power supply Voltage Frequency WARNING 1 Pump Motor unit 2 Meter 7 1 CUBE COMPONENTS The pictures aside show the CUBE compon...

Page 14: ...e is referred to the following operating conditions fluid diesel fuel temperature 20 C Suction conditions the suction line and pump position with respect to the fluid level is such as to create a 0 6 bar vacuum at nominal flow rate With different suction conditions higher vacuum values may be created thus reducing the flow rate considering the same back pressure values To obtain the highest perfor...

Page 15: ...or injury to persons Solvents Fire explosion and or damage to gasket seals NOT permitted fluids Related danger K33 K44 meter Partial meter indicator 3 4 digit resettable Main total indicator 6 digit not resettable Meter accuracy K33 K44 meters after correct calibration in the field provide the following performances ACCURACY 1 after calibration for flow rates over 10 l min Transfer of diesel fuel ...

Page 16: ... operating conditions can cause a motor temperature rise with consequent shutdown due to tripping of the overload circuit breaker Switch off the pump and wait for it to cool before resuming operation The overload circuit breaker resets automatically when the motor has cooled sufficiently ATTENTION 1 CUBE 2 Valve filter kit may not be present depending on the version 3 Nozzle 4 Hose Screw off the s...

Page 17: ...a above tank b at tank level Installing the hose and nozzle Pulling out the hose support hook Dispensing system installation diagram CUBE dispenser can be installed outside Nevertheless it is advisable to locate it under the shelter of a roof to ensure the dispenser s longevity and provide greater comfort during refuelling in the event of bad weather The installation of the dispenser must be carri...

Page 18: ...fter respecting the minimum diameter of the tubing specified in the Attention box below the length of the tubing decreases as the difference in height that the diesel fuel must overcome increases and vice versa in fact the back pressure progressively increases by 0 08 bar for every meter increase in the static height of the pump with respect to the level of the diesel fuel in the tank Suction tubi...

Page 19: ... cause damage to the threaded connector on the pump filter ATTENTION Before connecting the tubing to the pump filter it is a good idea to fill the tubing with diesel fuel to facilitate priming the pump during the phase of putting it into operation NOTE Filter inlet Check valve keeps the tubing constantly filled with diesel fuel Screw the other end of the hose to pump filter Electrical connections ...

Page 20: ...re strongly recommended to install on the plug a 30 mA residual current operated circuit breaker ATTENTION The direction of the selector should be as shown in the picture Fuses 24V version 30A 12V version 40A Cables for CUBE DC 24V use twin core cable with minimum conductor cross section of 4 mm2 for CUBE DC 12V use twin core cable with minimum conductor cross section of 6 mm2 NOTE blue brown STAR...

Page 21: ...ainer If this phase is excessively prolonged stop the pump and verify that the pump is not running completely dry the suction tubing is air tight and completely immersed in the fluid to be pumped the suction filter is not clogged the difference in height for priming is not greater than 3 meters the residual air in the hoses has been evacuated CUBE is compatible with automatic type nozzles Air blee...

Page 22: ...atedly without changing the flow rate until reaching the required filling level 5 Compare the indication on the graduated container true value with the reading on the flow meter indicated value if the indicated value is higher than the true value unscrew the adjuster screw if the indicated value is lower than the true value tighten the adjuster screw 6 Repeat steps from 4 to 6 until the level of p...

Page 23: ...ver and keep it pressed until you have dispensed the desired quantity 5 When dispensing is finished set the start handle to OFF c the pump stops Replace the nozzle d 6 Rehang the hose on the hose support hook so that it will not be crushed by moving vehicles INSTRUCTIONS FOR USE 11 Transfer of fuel must always occur in the presence and under the control of the operator Keep the dispensing nozzle c...

Page 24: ...nd closing CUBE 1 Screw off and remove the cross head screws on the left side of the CUBE fig a 2 Screw off and remove the cross head screws on the right side of the CUBE fig b 3 Raise the CUBE higher part To reclose it perform these steps in reverse order Periodic inspections Check weekly and keep the pump body tubing and flanges clean to promptly reveal any leaks Keep the dispensing nozzle hose ...

Page 25: ...t of all on the quantity of fuel dispensed but also on other causes as well such as dispensing fuel immediately after refilling the tank which stirs up sediment which normally lies at the bottom To gain access to the filter Remove the upper part of the CUBE and the side part for the version CUBE 70 by unscrewing the side screws see Opening and Closing CUBE Screw off the 2 screws on the filter cove...

Page 26: ...k or increase the diameter of the tubing High loss of head Use shorter tubing or of greater diameter Suction pipe resting on the bottom of the tank Raise the suction pipe Low level in the suction tank Refill the tank Air entering the suction pipe or in the pump Check the connections seal in the tubing and the level of diesel fuel in the tank Motor low rotation speed Check the voltage at the motor ...

Page 27: ...CUBE 27 124 27 60 EN This manual is the property of PIUSI S p A Any reproduction even partial is forbidden 14 SPARE PARTS CUBE exploded diagram DC AC ...

Page 28: ...28 60 Installation use and maintenance M0097D rev 00 ENIT AC DC Meter exploded diagram RICAMBI Pump exploded diagram ...

Page 29: ...e Edition Bullettin M0097D rev 00 ENIT Product Diesel fuel dispenser for private use with meter Model All the models of CUBE range with single phase three phase mechanical electronic meter with various voltages frequencies Conformity CE MARK see Declaration of Conformity Technical Support Provided by the Service Departments of our Authorized Resellers The information contained in this manual is pr...