Piusi CUBE B.SMART, Installation, Use And Maintenance Manual

Page 1: ...CUBE Bulletin M0546 EN_01 Installation use and maintenance EN ...

Page 2: ...Installation use and maintenance M0546 2 60 Bulletin M0546 ENGLISH ...

Page 3: ...3 1 INTENDED USE 19 13 2 UNINTENDED USE 19 13 3 REASONABLY FORESEEABLE MISUSE 19 14 INSTALLATION 20 14 1 STATION POSITIONING 20 14 2 STATION FIXING 21 14 3 HYDRAULIC CONNECTIONS 22 14 4 ELECTRICAL CONNECTIONS 23 15 INITIAL CONFIGURATION 26 15 1 SWITCHING ON 26 15 2 CONFIGURATION VIA APP AND WEBAPP 27 15 3 CONTROLLER CONFIGURATION VIA WEBAPP 31 16 START UP 34 16 1 FIRST PRIMING 34 17 FLOW METER CAL...

Page 4: ...stood before carrying out any operation Symbols used in the manual The following symbols will be used in the manual to highlight particularly important instructions warnings and information IMPORTANT This symbol indicates safety regulations for the operators and or any persons at risk WARNING This symbol indicates the possibility of damage to the unit and or its components NOTE This symbol indicat...

Page 5: ...icable regulations Unsuitable extension leads may be dangerous Make sure that the plug and socket of the extension cords are intact Unsuitable extension leads may be dangerous In outdoor use use only extensions suitable for the specific use according to the regulations in force The plug and socket must be connected far from water Do not expose to rain Install in a sheltered location Never touch th...

Page 6: ...pecifications in all machine manuals Read the manufacturer s warnings for liquids and solvents To obtain more information about the material request the Safety Data Sheet MSDS from your distributor or dealer Check the unit every day Repair or replace worn or damaged parts immediately with original manufacturer s spare parts only Make sure that the unit is classified and approved in accordance with...

Page 7: ...t is regularly ATEX certified and authorised for use in the relevant area The mobile phone must therefore remain outside this area or be switched off The use of the mobile phone by the user when refilling the vehicle with other non flammable liquids is in any case strongly discouraged as it can cause distractions that can be dangerous PIUSI disclaims any and all liability in the event of damage to...

Page 8: ...ts rain moisture sun etc and dust To open the cardboard packaging use scissors or a cutter taking care not to damage the system With the help of a second operator fully open the packaging and grasp the CUBE B SMART putting it vertical so that it can be positioned afterwards Once removed from the packaging the station should always be kept vertical The packaging elements cardboard wood cellophane p...

Page 9: ...USI S p A The reproduction of all or parts is prohibited CUBE EN translated from Italian 7 1 DIMENSIONS AND WEIGHTS MODEL WEIGHT kg PACKAGING DIMENSIONS mm CUBE B SMART 25 400 x 400 x 460 PEDESTAL KIT 15 319 500 157 189 55 290 125 194 295 50 ...

Page 10: ...ger controlling all parts for possible damage that could hinder safety and functionality In case of doubt do not start up and contact the manufacturer s technical service Control if the accessory set is complete At the end of the inspection assemble CUBE B SMART 1 INSTALL THE PIPE HOLDING HOOK 2 INSTALL THE ROCKER OPERATING LEVER INSTALLATION EXAMPLE ...

Page 11: ...Before installation always check that the dispensing system model is correct and suitable for the supply currently available Voltage Frequency 8 1 POSITION OF THE PLATES Some stickers and or plates are applied to the distribution system to indicate the most relevant information to the operator It is necessary to check that these do not deteriorate or detach over time NOTE Should this occur please ...

Page 12: ...e and maintenance M0546 12 60 2 CE plate with technical data 3 Attention plate applied to the CUBE display F0074200B SELF SERVICE B SMART 1234567 4 Corner label plate applied on the box 5 Product warranty label ON OFF ...

Page 13: ...OFF switch integrated in the nozzle support 5 Steel casing with anti corrosion treatment and finishing paint 6 Dispensing system 7 Flow meter INSPECTION PANEL ROOF NOZZLE HOLDER 4 5 6 3 Unit with self priming vane electric pump equipped with by pass valve This valve allows operation for short periods even with the dispensing nozzle closed The motor directly coupled to the pump body is asynchronous...

Page 14: ...ls a dispensing pump An APP installed on a smartphone equipped with an Android operating system or Apple IoS A WebAPP namely an internet portal accessible from any PC or Tablet connected to the internet from which the entire site can be monitored SYSTEM FUNCTIONS site configuration acquisition and management of refillings management of refilling fuel dispensers management of drivers vehicles and d...

Page 15: ...e license plates of the vehicles and all the dispensings WebApp Web interface used by the site manager It has various functions it monitors the dispensings from whom they were made when in which fuel dispenser creates eliminates users from the site adds removes fuel dispensers from the site The only external device the WebApp connects to is a USB reader for iButton APP It makes several operations ...

Page 16: ... when the red LED is on the boot status for the firmware update and the percentage of firmware transferred Blue LED when on it indicates that a device is connected in Bluetooth IBUTTON reader A 1 NOTE Red LED on It switches on due to several factors each time the LED lights up the display shows a code indicated by a letter A and by an incremental number Whenever the led is on it is not possible to...

Page 17: ...e enabled on one or more dispensing stations You can configure whether or not such a key is present Level 1 contact input only for versions where available Clean contact or Open Collector NPN electronic sig nal If it is necessary to supply a level sen sor 24 V dc are also available on the ter minal The maximum current available to the sensor for its pow er supply is 25 mA About 1 mA at 5 V dc will...

Page 18: ...T delayed IP protection degree IP 55 Operating temperature From 10 C to 40 C Storage temperature From 20 C to 60 C Humidity 90 Wiring distances Max pulser distance 15 m Max level sensor distance 100 m Displaying and Metering limits The floating point sequence 0 00 99 99 999 9 9999 The maximum quantity that can be dispensed is 9999 units regardless of the unit of measurement set litres gallons pint...

Page 19: ...designedforthedispensingofdiesel petrol flammable liquids with flash point 55 C 131 F or for operation in environments with a potentially explosive atmosphere Use in the conditions indicated above is therefore prohibited IMPORTANT Use not envisaged Use of the system for purposes other than those intended is strictly prohibited Any use other than that for which the system was designed and described...

Page 20: ...pts no responsibility for harm to persons property or the environment due to failure to observe this instruction THE UNIT IS FOR PROFESSIONAL USE ONLY The unit must be installed in an adequately lit location in compliance with the regulations in force The unit has been designed to be used in a dry place If it is installed outdoors provide adequate protective covering The motors are not explosion p...

Page 21: ...stallation check that any packaging materials have not been trapped in the pipes Prepare suitable support clamps or fixing brackets according to the position in which you want to fix CUBE B SMART The pipe coming from the tank must be aligned with the threaded inlet of the pump filter located under CUBE B SMART TANK ABOVE GROUND MAX MIN Hp TANK UNDERGRO UND Hp MAX MIN ...

Page 22: ...ill be necessary to have a nr 4 M8 screws For pedestal mounting use no 4 M6 screws Below are the diagrams with the center distances of the holes for a precise installation The pedestal is a Piusi accessory not included in the CUBE B SMART supply WALL FIXING 210 240 350 324 6 360 FIXING UP PEDESTAL optional 251 158 350 324 360 ...

Page 23: ... of Hp and Ls defined in point 12 1 the following MINIMUM DIAMETERS of the suction pipe must be strictly observed MAXIMUM LENGTH OF THE SUCTION PIPES The maximum length of the pipe the diameter of the pipe the height difference Ho are closely related parameters to form the suction condition The latter must not be such as to create a vacuum greater than 0 6 bar Therefore after having respected the ...

Page 24: ...table for the type of electrical load Otherwise provide for a quick disconnection system such as a socket plug connection to be used in the event of faults IMPORTANT Before accessing the electrical parts make sure that you have disconnected all the main switches that energize the unit The operations required for a correct wiring are described below Opening CUBE Opening the rear cover of the contro...

Page 25: ...ct GND and 24 V dc and 25 mA power supply output IN DETAIL 1 Power supply cable Insert the grounding wire yellow green sheath into the central hole of the terminal then phase and neutral respectively on the right and left and tighten the wire fixing screws Voltage values The electronic controller must be supplied with voltages and frequencies compatible with the motor to be driven If the motor is ...

Page 26: ...r Output 24 V dc and 25 mA pulser level 1 and 2 contact Tighten the screws on the top of the 8 hole terminal for level 1 contact level 2 contact GND GND GND GND GND GND 24 V dc 25 mA power supply output level 1 contact level 2 contact 24 V dc 25 mA power supply output level 1 contact level 2 contact 4 Closing the rear cover of the controller Replace the cover and tighten the 7 screws 5 Closing CUB...

Page 27: ...SALE NICHT EICHFÄHIG PARA UTILISACION EXCLUSIVA DEL USUARIO INTERDIT POUR TOUTES TRANSACTIONS COMMERCIALES OU FISCALES APPARECCHIO NON IDONEO ALLA MISURAZIONE DI PRODOTTI PER LA VENDITA AL PUBBLICO NE È VIETATO L USO IN RAPPORTO A TERZI CIRC MIN N 67 DEL 25 07 1996 MADE in ITALY All segments ON All segments OFF 3 NOT FOR RESALE NICHT EICHFÄHIG PARA UTILISACION EXCLUSIVA DEL USUARIO INTERDIT POUR T...

Page 28: ...hone connected to 3 4G or Wi Fi 1 From your smartphone go to the Play Store or App Store and search for PIUSI APP The icon is Download and install the application 2 Activate your smartphone s Bluetooth and GPS and open the APP Then follow the steps described below The conditions of use are shown at the opening Scroll through the conditions of use to the end and then press I ACCEPT Temporary welcom...

Page 29: ...S is deactivated press ACTIVATE to open the settings screen Activate the GPS using the button in the upper right and choose the type of service from those in the list Press I ACCEPT to accept the consent to the position then return to the APP which will show the list of fuel dispensers DISPENSER SEARCH IN PROGRESS DISPENSER FOUND BLUETOOTH DEACTIVATED activate Bluetooth from your smartphone settin...

Page 30: ...he first installation is 123456 press CONFIRM to continue Wait for authentication to finish The SITE CODE must be entered IMPORTANT SEE REGISTRATION GUIDE M0548 Enter the SITE CODE purchased in the license In this example it is Ute00004 SITE CODE detected Press NEXT to continue The site data is displayed ...

Page 31: ... in the cloud Other operations by the manager are shown in addition to the discovery of the dispenser and registration in the cloud The operations are 1 Meter calibration 2 Forced synchroniza tion of data in addition to all automatic synchroniza tions 3 Firmware updates of the electronic controller Press HOME to return to the APP HOME HOME page of the APP ...

Page 32: ...ration Guide M0548 After assigning the SYSTEM CODE to the controller you must check if the controller is present in the cloud the connect from your browser Google Chrome Microsoft Edge or Mozilla Firefox to the following link https bsmart piusi com The WebApp login screen opens When opening the WebApp enter user name password and site code then press LOGIN ...

Page 33: ...33 124 EN 33 60 This manual belongs to PIUSI S p A The reproduction of all or parts is prohibited CUBE EN translated from Italian In the left column press SITE ...

Page 34: ... correctly assigned to a site The text box below the controller shows the default name assigned and the serial number for example CUBE B SMART AC1P_0004 and 18120004 Full details of the WebApp functions such as managing drivers registration numbers dispensing reports and configurations can be found in the dedicated manual loaded in the dedicated area of the WebApp ...

Page 35: ... the installer believes that the pump is completely dry for example due to prolonged storage he must wet it as he deems most appropriate 16 1 FIRST PRIMING For priming the pump Pull the nozzle out of its housing ACTIVATE THE DELIVERY VIA APP WEBAPP OR I BUTTON KEY Raise the control lever The pump will start immediately and continue running indefinitely until the control lever is turned to the OFF ...

Page 36: ...indicated in the specific manual IMPORTANT Differences of up to 1 10 litre on 20 litre dispensings are within the guaranteed accuracy of 0 5 IMPORTANT For dispensings of 2 litres or less the manufacturer does not guarantee the same metering accuracy 18 DAILY USE All CUBE B SMART models guarantee restricted access only to authorized users The SYSTEM recognizes the User s authorization through two a...

Page 37: ...i network so check the status at the bottom left of the screen OFFLINE APP smartphone not connected to 3 4G or Wi Fi ONLINE APP smartphone connected to 3 4G or Wi Fi Afterwards the driver can authenticate himself in the APP If the APP has just been in stalled the con ditions of use are shown at the first opening Scroll through the conditions of use to the end and then press I ACCEPT Welcome start ...

Page 38: ...f the MOBILE PHONE NUMBER and SITE CODE is wrong or does not exist This message is shown if this smartphone is already associated with a driver in the site or the driver is associated with a smartphone POSSIBLE ERRORS If the procedure is successful the WELCOME DRIVER screen is accessed ...

Page 39: ... Each time the APP is opened after the first authentication the driver name the mobile phone number and the profile photo are shown Dispenser search in progress List of available and unoc cupied dispensers TEMPORARY SCREENS Dispenser selection DIESEL dispenser Smart phone control ler connection in progress Data synchroni zation between cloud and fuel dispenser ...

Page 40: ...om your smartphone settings GPS DEACTIVATED If GPS is deactivated press ACTIVATE to open the settings screen Activate the GPS using the button in the upper right and choose the type of service from those in the list Press I ACCEPT to accept the consent to the position then return to the APP which will show the list of fuel dispensers ...

Page 41: ...seful for the System Manager In this example ab123cd is entered Click CONFIRM to continue OPTIONAL request Odometer insertion this page is shown only if the manager has enabled the use of the odometer from WebApp In this example 1000 is entered Click CONFIRM to continue Enter the quantity to be dispensed as default PRESET or if no value is set the full tank is dispensed Click REFILL to continue Di...

Page 42: ...dure can be performed either ONLINE smartphone connected to the 3 4G or Wi Fi network as in the example described and OFFLINE therefore from a smartphone not connected to the 3 4G or Wi Fi network In the OFFLINE conditions the dispensings will not be immediately uploaded to the cloud rather as soon as that smartphone has the APP open in an area with 3 4G signal or as soon as a new smartphone conne...

Page 43: ... ADD NEW DRIVER The i Button serves as a means of authentication to replace the smartphone For the dispensing simply place the iButton on the reader in the controller authentication takes place then you can start dispensing Dispensings are uploaded to the cloud as soon as a smartphone with an active data connection connects to the controller NOT FOR RESALE NICHT EICHFÄHIG PARA UTILISACION EXCLUSIV...

Page 44: ...ODOTTI PER LA VENDITA AL PUBBLICO NE È VIETATO L USO IN RAPPORTO A TERZI CIRC MIN N 67 DEL 25 07 1996 MADE in ITALY 8 8 8 8 NOT FOR RESALE NICHT EICHFÄHIG PARA UTILISACION EXCLUSIVA DEL USUARIO INTERDIT POUR TOUTES TRANSACTIONS COMMERCIALES OU FISCALES APPARECCHIO NON IDONEO ALLA MISURAZIONE DI PRODOTTI PER LA VENDITA AL PUBBLICO NE È VIETATO L USO IN RAPPORTO A TERZI CIRC MIN N 67 DEL 25 07 1996 ...

Page 45: ...enance operations Maintenance operations must be performed solely by specialist staff Any tampering may impair the performance and endanger persons and or property as well as invalidate the warranty IMPORTANT Maintenance of electrical parts may only be carried out by qualified electrical or electronic personnel Before performing any maintenance make sure to disconnect the device from the power lin...

Page 46: ...ning station performance over time maximum flow rate The protection of the engines in which the diesel dispensed is used IMPORTANT Dirty or partially clogged filters can increase pressure drop so that the maximum flow rate dispensed by the pump is significantly reduced Dirty or clogged filters at the pump suction also generate a significant vacuum increase in the suction which can also cause a sig...

Page 47: ...y carried out during the installation of the station can be carried out again if precision checks to be repeated every 3 6 months recommend so Calibration is performed electronically via the management system and does not require any intervention on the pulser For any information refer to the K600 flow meter manual 20 2 EXTRAORDINARY MAINTENANCE IMPORTANT Maintenance of electrical parts may only b...

Page 48: ...fuses on electronic boards 1 Cut the unit off the power supply 2 Open the CUBE B SMART door by loosening the 2 side screws to access the controller 3 Loosen the screws of the metal rear cover to access the compartment of the electronic boards 4 Check the condition of the 3 fuses and replace them if necessary ...

Page 49: ...UBE EN translated from Italian F1 F2 F3 F1 Power supply fuse at AC power supply input 800 mA T delayed F2 Motor fuse 20 A T delayed F3 Power supply fuse at AC DC converter output 800 mA T delayed 5 Tighten the screws of the metal rear cover to close the compartment of the electronic boards and power ...

Page 50: ... pipes High pressure drops in the circuit Use shorter or larger diameter pipes Suction pipe resting on the bottom of the tank Raise the suction pipe Low suction tank level Refill the tank Air entering the suction pipe or the pump Check the tightness of the connections and the level of the diesel in the tank Low motor rotation speed Check the voltage to the motor adjust the voltage or and use cable...

Page 51: ...t the position of the motor switch is in the ON position Does not count during dispensing The Pulser that emits the counting signals is not correctly connected Check connections The Pulser that emits the counting signals is NOT compatible with the electronics The electronics are designed to receive a clean contact or Open Collector signal as input If the input signal is an incompatible voltage sig...

Page 52: ...ady had If the driver changes smartphone he must notify the site manager who will delete reset the smartphone driver association in the WebApp procedure described in the manual of the WebApp chapter DRIVER DETAIL The driver can then log in from the APP installed on the new smartphone IMPORTANT After the manager has deleted the smartphone driver association the driver is obliged to access with a sm...

Page 53: ...l Tank empty iButton not associated with any driver In detail Dispensing memory full and tank empty NOT FOR RESALE NICHT EICHFÄHIG PARA UTILISACION EXCLUSIVA DEL USUARIO INTERDIT POUR TOUTES TRANSACTIONS COMMERCIALES OU FISCALES APPARECCHIO NON IDONEO ALLA MISURAZIONE DI PRODOTTI PER LA VENDITA AL PUBBLICO NE È VIETATO L USO IN RAPPORTO A TERZI CIRC MIN N 67 DEL 25 07 1996 MADE in ITALY 0 00 The r...

Page 54: ...ated the first time you connect to the cloud From now on the mobile phone number will be the one to be used to access the APP In addition in the case of mobile number portability between different mobile operators it is likely that for a few days the mobile number will be the temporary one and then the mobile number will be the same again as soon as portability is complete In this case during the ...

Page 55: ...ion European Directive 2012 19 EU requires equipment marked with this symbol on the product and or packaging not to be disposed of together with mixed municipal waste The symbol indicates that this product must not be disposed of together with normal domestic waste It is the responsibility of the owner to dispose of both these products and other electrical and electronic equipment through the spec...

Page 56: ...Installation use and maintenance M0546 56 60 24 EXPLODED VIEWS ...

Page 57: ...57 124 EN 57 60 This manual belongs to PIUSI S p A The reproduction of all or parts is prohibited CUBE EN translated from Italian note ...

Page 58: ...Installation use and maintenance M0546 58 60 note ...

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