Piusi MC BOX B.SMART, Installation - Use - Maintenance

Page 1: ...Bulletin M0583 EN_01 Installation use and maintenance EN FULL PACK MC BOX ETL ...

Page 2: ...2 48 Installation use and maintenance M0583 Bulletin M0583 en ENGLISH ...

Page 3: ... 15 11 USE 17 11 1 INTENDED USE 17 11 2 NOT INTENDED USE 17 11 3 REASONABLY FORESEEABLE MISUSE 17 12 INSTALLATION 18 12 1 BOX INSTALLATION 18 12 2 HAZARDOUS AREA 19 12 3 ELECTRICAL CONNECTIONS 19 13 INITIAL CONFIGURATION 26 13 1 SWITCHING ON 26 13 2 CONFIGURATION VIA APP AND WEBAPP 27 13 3 CONTROLLER CONFIGURATION VIA WEBAPP 31 14 DRIVER ACCESS 34 14 1 FIRST DRIVER ACCESS FROM APP 34 14 2 DRIVER D...

Page 4: ...FORMATION For operators safety and to prevent any damage the instruction manual must be fully read and understood before carrying out any operation Symbols used in the manual The following symbols will be used in the manual to highlight particularly important instructions warnings and information WARNING This symbol indicates safety regulations for the operators and or any persons at risk ATTENTIO...

Page 5: ...ith the applicable regulations Unsuitable extension leads may be dangerous Make sure that the plug and socket of the extension cords are intact Unsuitable extension leads may be dangerous In outdoor use use only extensions suitable for the specific use according to the regulations in force The plug and socket must be connected far from water Do not expose to rain Install in a sheltered location Ne...

Page 6: ...pecifications in all machine manuals Read the manufacturer s warnings for liquids and solvents To obtain more information about the material request the Safety Data Sheet MSDS from your distributor or dealer Check the unit every day Repair or replace worn or damaged parts immediately with original manufacturer s spare parts only Make sure that the unit is classified and approved in accordance with...

Page 7: ...e unit is regularly ATEX certified and authorised for use in the relevant area The mobile phone must therefore remain outside this area or be switched off The use of the mobile phone by the user when refilling the vehicle with other non flammable liquids is in any case strongly discouraged as it can cause distractions that can be dangerous PIUSI disclaims any and all liability in the event of dama...

Page 8: ...d in the suitable containers and not left in the environment or within children easy reach as they are potentially harmful Disposal should be performed in compliance with the standards in force in the utilisation country Make sure the unit is integer controlling all parts for possible damage that could hinder safety and functionality In case of doubt do not start up and contact the manufacturer s ...

Page 9: ...n to the operator It is necessary to check that these do not deteriorate or detach over time NOTE Should this occur please contact our customer assistance office so that we can send you copies of the spoilt or missing plates labels for reapplication where originally provided The following labels are present 1 CE plate with technical data F00599020 MC BOX 120V B SMART ETL 10 ACCESS 1234567 2 Corner...

Page 10: ...ected to the internet from which the entire site can be monitored SYSTEM FUNCTIONS site configuration acquisition and management of refillings management of refilling fuel dispensers management of drivers vehicles and detailed reporting of the dispensings via WebAPP accessible from any PC Tablet using your credentials Fuel dispensing using the dedicated APP PIUSI APP downloadable only for smartpho...

Page 11: ... consists of several devices BOX composed of an electronic controller to manage fuel dispensing equipped with Numeric display Reader for iButton BLE 4 0 connection or following Status sensors for level alarms flow meters positioning of the dispensing nozzle Pump on off control CLOUD Where there is the database to store the configurations of the site and the dispenser the drivers the license plates...

Page 12: ...12 48 Installation use and maintenance M0583 iBu on WebApp APP iBu on Cloud Database MCbox ETL B SMART n iBu on MCbox ETL B SMART 1 ...

Page 13: ...LED on It switches on due to several factors each time the LED lights up the display shows a code indicated by a letter A and by an incremental number Whenever the led is on it is not possible to dispense Below are the possible coded errors with their respective resolution methods Coding Description Explanation Solution C1 WARNING_MASTER_PUMP_ GROUPA_LEVEL1_CONTACT Contact 1 associated with pump A...

Page 14: ...LED on not flashing Dispensing not possible A11 ALARM_SLAVE_PUMP_GROU PA_LEVEL1_THR1 The tank associated with pump A of the main controller has reached the level 1 threshold red LED on not flash ing Dispensing not possible A12 ALARM_SLAVE_PUMP_GROU PA_LEVEL1_THR2 The tank associated with pump A of the secondary con troller has reached the level 2 threshold red LED on not flashing Dispensing not po...

Page 15: ...de range of voltages and frequencies and therefore makes the equipment robust for the high fluctuations of voltage or frequency present on the power distribution mains in many areas of the world Motor piloting output 100 240 V ac Imax 15 A Electronic key interface YELLOW key iButton Enabling input by PIUSI electronic key Through a software procedure the yellow keys of the drivers are registered on...

Page 16: ...act or on the open collector It is possible to configure whether or not this signal is present and it is also possible to configure the type of signal normally open or normally closed for versions where provided Finally it is possible to choose the action to be taken by the controller when it receives this signal it can only give an alarm on the display or it can totally inhibit other dispensings ...

Page 17: ...Not intended use Use of the system for purposes other than those intended is strictly prohibited Any use other than that for which the system was designed and described in this manual is considered IMPROPER USE for which Piusi S p A accepts no responsibility in case of damage to property persons animals or the system itself 11 3 REASONABLY FORESEEABLE MISUSE The smartphone is an indispensable tool...

Page 18: ...system WARNING THE UNIT IS FOR PROFESSIONAL USE ONLY The use of unsuitable accessories not provided with the system is strictly prohibited Piusi S p A accepts no responsibility for harm to persons property or the environment due to failure to observe this instruction MC BOX B SMART must be installed in an adequately lit location in compliance with the regulations in force MC BOX B SMART has been d...

Page 19: ...tallation requirements Installation is subject to approval by the local authority having jurisdiction at the site 12 3 ELECTRICAL CONNECTIONS ELECTRICAL CONNECTIONS The electrical connections must be carried out in a workmanlike manner by specialised personnel in full compliance with the regulations in force in the country of installation and with the instructions in the electrical diagrams in thi...

Page 20: ...d 2 contact Controller PG connection Closing the rear cover of the controller ocio connection on RS485 if used interface connection with other canbus control units OPENING THE REAR COVER OF THE CONTROLLER Loosen all 8 screws of the rear cover of the controller to access the compartment of the electronic boards CABLE GLAND CONNECTION The cable glands to be used for the various signals are indicated...

Page 21: ...CTION Once the cover has been opened the electronic board and its connectors are accessed CONNECTOR NOZZLE CONTACT Nozzle contact used on Self Service model optional on MCBOX and not used on CUBE model SIGNAL CONNECTOR Connector for level 1 and 2 contact pul ser input GND and 24 V dc and 25 mA power supply output CONNECTOR CANBUS CONNECTOR RS485 CONNECTOR MOTOR OUT PUT 100 240 V ac 50 60 Hz the sa...

Page 22: ... absorbed by the motor which is the device in which almost all the current flows Pay attention to the cable specifications SIGNAL AND POWER SUPPLY WIRING CONNECTED IN THIS BOX MUST BE RATED AT LEAST 300V POWER SUPPLY AND MOTOR OUTPUT WIRING CROSS SECTIONS MUST BE BIGGER OR EQUAL THAN AWG16 NOTE The maximum current that the motor can absorb is 15 A MAIN AC DC POWER INPUT CN9 WE P 7 62 F N 1 2 3 gro...

Page 23: ...vel 1 and 2 contact Tighten the screws on the top of the 8 hole terminal Level 1 contact level 2 contact and pulser 4 ELECTRICAL CONNECTION LEVEL CON TACTS With reference to level 1 contact and level 2 contact it is necessary to specify that they are configurable contacts which allow to connect 4 20mA level sensor level sensor 0 10V clean contact switch not necessarily connected to the internal le...

Page 24: ...l board it is possible to connect the OCIO detection system to the B Smart board NOTE If OCIO 2 0 is used on the RS485 connector DO NOT connect the level 1 and 2 contacts on the signal connector RS485 A RS485 B RS485 A RS485 B 7 CANBUS con nection The controllers can be connected to each other via CANBUS connection The figure shows the connector on each individual board and a small dia gram showin...

Page 25: ... CAN HIGH CAN LOW and connect the resistor output wires to the terminal boards as shown in the figure CAUTION The 120 ohm resistor must be inserted in the CANBUS line ONCE ONLY as shown in the connection diagram NOTE For the CANBUS connection it is recommended to Use a cable with a characteristic impedance of 120 ohms The length of the connection between the various MCBOX B SMARTs must not exceed ...

Page 26: ...LUSIVA DEL USUARIO INTERDIT POUR TOUTES TRANSACTIONS COMMERCIALES OU FISCALES APPARECCHIO NON IDONEO ALLA MISURAZIONE DI PRODOTTI PER LA VENDITA AL PUBBLICO NE È VIETATO L USO IN RAPPORTO A TERZI CIRC MIN N 67 DEL 25 07 1996 MADE in ITALY All segments ON All segments OFF 3 NOT FOR RESALE NICHT EICHFÄHIG PARA UTILISACION EXCLUSIVA DEL USUARIO INTERDIT POUR TOUTES TRANSACTIONS COMMERCIALES OU FISCAL...

Page 27: ... APP smartphone non connessa a 3 4G o Wi Fi ONLINE APP smartphone connected to 3 4G or Wi Fi 1 Access your Play Store or App Store from your smartphone and search for PIUSI APP The icon is Download and install the application 2 Activate your smartphone s Bluetooth and GPS and open the APP Then follow the steps described below The conditions of use are shown at the opening Scroll through the condit...

Page 28: ... settings screen Activate the GPS using the button in the upper right and choose the type of service from those in the list Press I ACCEPT to accept the consent to the position then return to the APP which will show the list of fuel dispensers DISPENSER SEARCH IN PROGRESS DISPENSER FOUND BLUETOOTH DEACTIVATED activate Bluetooth from your smartphone settings ...

Page 29: ...ss CONFIRM to continue Wait for authentication to finish The inclusion of the SYSTEM CODE site CODE and the EMAIL address of the portal user who acti vated the site IMPORTANT SEE REGISTRATION GUIDE M0548 Enter the SYSTEM CODE purchased in the license and the EMAIL address of the portal user who registered the column on the PIUSI portal For this example it is Ute00004 SITE CODE detected Press NEXT ...

Page 30: ...r are shown in ad dition to the discovery of the dispenser and registra tion in the cloud The operations are 1 Meter calibration 2 Forced synchroniza tion of data in addition to all automatic synchroniza tions 3 Firmware updates of the electronic controller Press HOME to return to the APP HOME HOME page of the APP ...

Page 31: ... account registration instructions see the Registration Guide M0548 After assigning the SYSTEM CODE to the controller you must check if the controller is present in the cloud the connect from your browser Google Chrome Microsoft Edge or Mozilla Firefox to the following link https bsmart piusi com The WebApp login screen opens When opening the WebApp enter user name password and site code then pres...

Page 32: ...32 48 Installation use and maintenance M0583 In the left column press SITE ...

Page 33: ... via APP If this is the case the controller has been correctly assigned to a site The text box below the controller shows the default name assigned and the serial number for example MCBOX_ AC1P_0004 and 18120004 Full details of the WebApp functions such as managing drivers registration numbers dispensing reports and configurations can be found in the dedicated manual loaded in the dedicated area o...

Page 34: ...en OFFLINE APP smartphone not connected to 3 4G or Wi Fi 49 5000 ONLINE APP smartphone connected to 3 4G or Wi Fi Subsequently the driver can authenticate himself in the APP If the APP has just been installed the conditions of use are shown at the first opening Scroll through the conditions of use to the end and then press I ACCEPT Welcome start screen Press DRIVER 1 enter the CODE OF AUTHENTICATI...

Page 35: ...KMCBOXetl This message is shown if at least one of the MOBILE PHONE NUMBER and SITE CODE is wrong or does not exist This message is shown if this smartphone is already associated with a driver in the site or the driver is associated with a smartphone POSSIBLE ERRORS If the procedure is successful the WELCOME DRIVER screen is accessed ...

Page 36: ...st authentication the driver name the mobile phone number and the profile photo are shown Dispenser search in progress List of available and unoccupied dispensers TEMPORARY SCREENS Dispenser selection DIESEL dispenser Smart phone con troller connection in progress Data synchroni zation between cloud and fuel dispenser ...

Page 37: ...OUND BLUETOOTH DEACTIVATED activate Bluetooth from your smartphone settings GPS DEACTIVATED If GPS is deactivated press ACTIVATE to open the settings screen Activate the GPS using the button in the upper right and choose the type of service from those in the list Press I ACCEPT to ac cept the consent to the position then return to the APP which will show the list of fuel dispensers ...

Page 38: ...k CONFIRM to continue OPTIONAL request Odometer insertion this page is shown only if the manager has enabled the use of the odometer from WebApp In this example 1000 is entered Click CONFIRM to continue Select the pumping group to deliver from Enter the quantity to be dispensed as default PRESET or if no value is set the full tank is dispensed Click REFILL to continue Dispensing in progress If you...

Page 39: ...or later checks Click DRIVER HOME to go to the user s HOME screen DRIVER s HOME screen NOTE You can also perform the NEW REFILLING procedure offline i e from a smartphone not connected to the 3 4G or Wi Fi network In this case the dispensings will be uploaded to the cloud as soon as the smartphone has the APP open in an area with 3 4G signal or as soon as a new smartphone connected to the 3 4G net...

Page 40: ...loaded to the cloud as soon as a smartphone with an active data connection connects to the controller ATTENTION The delivery via the iButton key is allowed only when the procedures indicated in paragraphs 13 2 13 3 and 14 1 have been successfully completed through the use of a smartphone and the WebApp These procedures are essential as they allow the operator to configure the sy stem and manage th...

Page 41: ...L 25 07 1996 MADE in ITALY NOT FOR RESALE NICHT EICHFÄHIG PARA UTILISACION EXCLUSIVA DEL USUARIO INTERDIT POUR TOUTES TRANSACTIONS COMMERCIALES OU FISCALES APPARECCHIO NON IDONEO ALLA MISURAZIONE DI PRODOTTI PER LA VENDITA AL PUBBLICO NE È VIETATO L USO IN RAPPORTO A TERZI CIRC MIN N 67 DEL 25 07 1996 MADE in ITALY 8 8 8 8 NOT FOR RESALE NICHT EICHFÄHIG PARA UTILISACION EXCLUSIVA DEL USUARIO INTER...

Page 42: ...ly check the grounding circuit in accordance with the regulations in force 1 Firmware update via smartphone see dedicated section in the APP manual 2 Fuse control to access the fuses it is necessary to open the unit and access the parts that are live during normal use to operate safely disconnect the general power supply from the unit 15 3 CHECK AND REPLACEMENT OF FUSES For checking and replacing ...

Page 43: ...nslated from Italian FULLPACKMCBOXetl F1 F2 F3 F1 Power supply fuse at AC power supply input 800 mA T delayed F2 Motor fuse 20 A T delayed F3 Power supply fuse at AC DC converter output 800 mA T delayed 5 Tighten the screws of the metal rear cover to close the compartment of the electronic boards and power ...

Page 44: ...d Calibrate the system according to the procedure The counting is not accurate even after calibration or is only accurate at low flow rates The signal coming from the Pulser is out of the ranges acceptable by the electronics The signal received by the pulser must be with max frequency 300 Hz and Duty Cycle between 10 and 90 Beyond these ranges the system does not process the received data correctl...

Page 45: ...ely remove the smartphone driver association The procedure to be followed is the same as that indicated in question 1 3 What if the APP reports that the smartphone is not recognized Generally it is an error shown when the driver has changed smartphone but has kept the same phone number and the site manager has not reset the user In this case the driver must contact the manager and inform him of th...

Page 46: ...R TOUTES TRANSACTIONS COMMERCIALES OU FISCALES APPARECCHIO NON IDONEO ALLA MISURAZIONE DI PRODOTTI PER LA VENDITA AL PUBBLICO NE È VIETATO L USO IN RAPPORTO A TERZI CIRC MIN N 67 DEL 25 07 1996 MADE in ITALY 0 00 When the iButton is placed on the reader the display does not light up 6 What if a driver changes his phone number and keeps the same smartphone If a driver changes number it is necessary...

Page 47: ...bol on the product and or packaging not to be disposed of together with mixed municipal waste The symbol indicates that this product must not be disposed of together with normal domestic waste It is the responsibility of the owner to dispose of both these products and other electrical and electronic equipment through the specific collection facilities indicated by the government or local public au...

Page 48: ...cision and accuracy of all data herein contained Nevertheless PIUSI S p A denies liability for any possible mistake or omission PIUSI S p A EN Download the manual in your language ES Descarga el manual en tu idioma FR Téléchargez le manuel dans votre langue https www piusi com support search manuals ...