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Installation of BCU, Pump and check valve 

 

Installation of BCU – Boiler Control Unit 
 

 

When installing the BCU, recommended 300mm (minimum) higher than the 
appliance to allow for thermosiphoning. 

 

 

Ensure that pump is fitted with 2 sensor tee’s and 2 thermostat’s: One thermostat to 
trigger the pump to turn ON at 15

°

C. The other thermostat to turn the pump OFF at 

55

°

C allowing a consistent circulation between the appliance and the BCU. 

 

Installation of Pump in Field 
 

 

Note the field pump is recommended to branch off on the flow line above the location 
of the sensor tee and BCU, yet below the swing check valve. 

 

Pump is to be fitted with isolation ball valve unions to allow the pump to be isolated 
for servicing and general maintenance. 

 

The correct installation of the pump is to fit the electrical board in a position that it 
is not facing below the flow line. 

Adjustments on ensuring this is achieved can be found in the operational manual of the 
pump. 

 

To be installed horizontally. 

 

As part of the commissioning, ensure that the pump is correctly bled – 

Refer to the 

operation manual. 

 
Check Valve 
 

 

Install check valve 200mm below header tank on flow line  

 

Ensure that the check valve is after the pump has been teed off 

 
 

 

Summary of Contents for Hydronic

Page 1: ...Pivot Stove Hydronic Installation Guide...

Page 2: ...ves that will isolate or restrict the flow to be installed Minimum 1 copper to be used between the header tank and appliance Flow Line going into the header tank is to be submerged below the water lin...

Page 3: ......

Page 4: ......

Page 5: ...house 5 Overflow vent pipe to be drained off the roof externally in copper 6 Field pump thermostat to activate on at 65 degrees 7 Field pump to be 8 Field pump to be installed above BCU and electrical...

Page 6: ...oiler to be activated see page 5 Re circulation pump to be wired directly to gasogen to be activated see page 6 Buffer Tank 400ltr 7 Immersion thermostat to activate field pump on at 70 degrees 8 Seco...

Page 7: ...off on the flow line above the location of the sensor tee and BCU yet below the swing check valve Pump is to be fitted with isolation ball valve unions to allow the pump to be isolated for servicing a...

Page 8: ...thermostat s One thermostat to trigger the pump to turn ON at 15 C The other thermostat to turn the pump OFF at 55 C allowing a consistent circulation between the appliance and the BCU BCU is to be fi...

Page 9: ......

Page 10: ...the left hand side on the constant setting as indicated 3A Siemens thermostat to activate the BCU to come on at 20 degrees this is wired into terminal 3 and 1 3B Siemens thermostat to be wired to tur...

Page 11: ...de on the constant setting as indicated 3 Siemens thermostat to be wired to turn the pump of one to temperatures reach 55o This is wired to terminal 2 2 4 Sensor Tee s one to be installed below the BC...

Page 12: ...LHS and is fully open to the desired temperature Optional Thermostatic heads are to be fitted on the LHS in replacement for the cap on the valve Manifold Pipe Between the appliance and the manifold t...

Page 13: ...eld yet as close as possible to the manifold servicing the In Slab Pipe The pipe used for the In Slab circuit is recommended to be 16mm oxygen barrier pipe work No more than 100m of pipe per circuit i...

Page 14: ...CU or pump tee off This will reduce back flow 3 Domestic cold water inlet to lead coil 4 Domestic hot water lead to house 5 6 Both pumps are to be activated at the same temerature 6 Field pump thermos...

Page 15: ...er is evident then lock off and begin the next line Use a bowl or cup to catch any water that bubbles out this water may be black in colour and could stain any surface contacted As soon as air bubbles...

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