Pkm PRO Jack, Workshop Manual

Page 1: ...PRO Jack Workshop Manual 1 Workshop Manual PRO Jack Workshop Manual WM PKM PRO JACK 04 07 2022...

Page 2: ...emove the pin and the support pin 5 4 Disassemble the handlebar 5 5 Empty the oil 6 6 Disassemble the body 7 Chapt II Assembly 11 1 Seal 11 2 Separator piston 16 3 Body 16 4 16 5 Rod and tube 18 6 Pin...

Page 3: ...nual 3 Workshop Manual Flash the QR code below or follow the link to find out every information available for this product www pkm consulting com support PRO JACK The QR code is also on the product wi...

Page 4: ...en the jack into the vise you must use soft jaw to preserve the tube To remove the feet use a 8mm hexagonal key and 19 mm wrench or adjustable plier 2 Depressurized the jack Unscrew the inflation scre...

Page 5: ...anual 5 Workshop Manual 3 Remove the pin and the support pin Unscrew the low stop of the pin and remove support pin assembly 4 Disassemble the handlebar Unclip the circlip of the axle of the pump rod...

Page 6: ...orkshop Manual Repeat this step on the connecting rod 5 Empty the oil Unscrew the bleed screw and set the hole down to fill out the oil on a recovery tank Pump the separator piston with his tool OT EX...

Page 7: ...Jack Workshop Manual 7 Workshop Manual 6 Disassemble the body Unscrew check valves caps with OT SER 192 B on the body Unscrew the tap cap and the pump cap from the body Disassemble the tap from the b...

Page 8: ...PRO Jack Workshop Manual 8 Workshop Manual Unscrew the screw on each side of the pump rod Disassemble the pump from the body Unscrew the piston from the tube...

Page 9: ...crew the lock nut to free the tube and then unscrew the tube from the body Take of the rod from the tube by the body side Remove the circlip and take of the separator piston from the body Screw OT EXT...

Page 10: ...PRO Jack Workshop Manual 10 Workshop Manual Remove all the seal and ring to change them Clean all the parts in a washing machine...

Page 11: ...correctly you must use an automatic bleeding machine You must use PK OIL 001 A to fill up the jack 1 Seal To begin the assembly you must set all the seal and back up ring on the different parts do not...

Page 12: ...ack Workshop Manual 12 Workshop Manual b Pump Piston Insert the X ring JS0079 with backup ring JS0068 on each side Replace the piston band PK BAN 034 A c Pump rod Insert the washer JA RON 003 A on the...

Page 13: ...to the previously cap Lock the rod assembly into OT MOR 029 A Screw the piston JA PIS 005 A on the rod with Loctite 243 at 8N m d The tap On the cap JA BOU 018 A insert J01400200N and N O ring Screw t...

Page 14: ...parator piston Insert the O ring J05400500N around the separator piston f Tube Insert in this exact order JA RON 001 A JS0069 JS0074 JA RON 004 A into the tube and grease them Then clip the circlip PK...

Page 15: ...PRO Jack Workshop Manual 15 Workshop Manual g Rod piston Install piston band PK BAN 035 A back up ring JS0071 and O ring J02400400N onto the piston JA PIS 001 D...

Page 16: ...parator piston Grease the piston JA PIS 004 C with his seal and set it into the body greased too Do not forget the circlips PK JNC 095 A before purge 3 Body 4 Screw the two CHC050N005E109 screw with t...

Page 17: ...JA BOU 016 A into the body at 20N m with OT CLE 003 B Set the tap assembly into the body Screw the cap JA BOU 018 A tap into the body with Loctite 243 at 20N m TOOOl Screw the rod JA TIG 009 B at the...

Page 18: ...shop Manual 18 Workshop Manual Screw all the cap JA BOU 001 D and JA BOU 008 A with OT SER 192 B at 20N m 5 Rod and tube Insert the rod into the tube through the body side with OT CON 015 A Push with...

Page 19: ...kshop Manual Screw the tube into the body until the end of the thread with Loctite 243 Unscrew the tube to align the pin with the bleeding screw Lock the locknut JA ECR 001 B to the body with Loctite...

Page 20: ...sert the pin subset on the tube and screw the low stop screw CHC040N006E109 with Loctite 243 at 6N m 7 Pressurize Pressurize the jack through the bottom of the rod with a needle at 20bar and tight up...

Page 21: ...l 21 Workshop Manual 8 Feet Screw the feet JA PIE 005 A to the rod with screw JA VIS 005 A and his the washer RA100AD with Loctite 243 at 20N m 9 Handlebar Set the handlebar with axles JA AXE 001 B an...

Page 22: ...Workshop Manual 22 Workshop Manual 10 Purge Remove the bleed screw and screw an M5 fitting with triangular groove sealing Unlock the tap from a turn The name of the program must be shock with separati...

Page 23: ...Close the tap and do some round trip slowly When the rod is fully out open slowly the tap and let the rod went back to the end b 2nd Cycle Use the same cycle as the first one At the end open the tap...

Page 24: ...he body cap JA BOU 015 B with HC030N003E109B The jack is ready to be tried Lock the jack between a scale and a fixed metal beam Pump the jack until 700kg appears in the scale Let the jack for 1hour an...

Page 25: ...ell you must do recommended services by PKM Consulting every 6 month for a normal use or 3 months for intensive use PKM Consulting 428 Avenue de Copenhague 83870 Signes France 0033494903487 or contact...

Page 26: ...PRO Jack Workshop Manual 26 Workshop Manual Chapt V Notes...