Planar PLANAR-9D-12, Operating Manual

Page 1: ...Air Heaters PLANAR 9D 24 12 Operating Manual АДВР 216 00 00 000 РЭ English ...

Page 2: ...d operation 4 5 Heater control unit CU 6 6 Control Panel 6 7 Scope of supply 9 8 Requirements for installation of heater units 10 9 Check of the heater after installation 16 10 Recommendations 17 11 Possible malfunctions at heater launch and their troubleshooting 19 12 Transportation and storage 19 13 Warranty 19 ...

Page 3: ...n example of designation of the heater for ordering and in documentation for other products Air heater PLANAR 9D 24 TU4591 008 40991176 2005 2 Main parameters and characteristics See Table 1 for main technical characteristics of the heater Technical characteristics include a 10 tolerance and are specified for operating under the rated power supply voltage and an air temperature of 20 C Table 1 Cha...

Page 4: ...rks performed on electric networks and fuel systems of vehicles must be observed 3 11 Do not connect the heater to the electric circuit of the vehicle with running engine and the battery removed 3 12 Do not switch off heater electric power before the purging cycle is completed 3 13 The heater must be powered from the battery independently of the vehicle ground 3 14 Do not connect disconnect electr...

Page 5: ...stion is stable the glow plug is de energized Combustion process is controlled by means of a flame detector The control unit the CU controls all processes of heater operation The CU regulates temperature of the heat exchanger of the heater and the heated air in case a set point is overreached combustion stops The heater may be switched off at any moment If the heater is switched off gas supply sto...

Page 6: ...voltage limits upon flame blowoff in the combustion chamber over three times 6 Control Panel The following are located on the front of the panel 1 ventilation mode on off button 2 heater on off button 3 operation LED 4 ventilation mode LED 5 potentiometer handle The LED in Pos 3 indicates the heater status yellow light heating mode fast blinking yellow purging slowly blinking red malfunction off h...

Page 7: ...k white black red white red blue gray yellow green yello w blue red brown white gree n blue red white red black red black black red black gray black yellow green yellow blue red green yellow blue red red blue white yellow green brown red brown blue yellow white green red blue white green brown white Circuit Circuit Circuit Circuit Circuit Circuit Circuit Circuit Power regulation On off LED output ...

Page 8: ...ANAR 8DM ENG 8 Fig 4 2 Main units of the heater Sockets Heater Plug socket Intake Control unit Flame detector Temperature sensor Intake sensor Combustion air intake Fuel supply Exhaust gases outlet Outlet ...

Page 9: ...g 7 1 Fig 7 1 Connections of main parts of the heater Fuel pump harness Heating element Exhaust pipe bracket and harness Power harness Exhaust pipe Heat supply line 5 3 1 65 Coupling Interface harness Fuel pump Clamp for the fuel pump Tank bracket Fuel supply line 6 0 1 0 Air intake Fuel tank Vehicle wall Control Panel ...

Page 10: ...d closer than 100 mm from the intake and 250 mm from the outlet The intake and outlet must be provided with suitable protection against foreign objects falling inside To facilitate maintenance install the heater in a way that allows easy dismantling During installation ensure the heater casing does not contact either the floor or other parts of the vehicle interior Attention Operation of the heate...

Page 11: ...ust pipe with clamps Exhaust gases must be directed outwards Install the exhaust pipe and the combustion air intake in a way that prevents suction of exhaust gases into the air intake During installation of the exhaust pipe ensure no exhaust gases enter the interior or the fan through the heater radiator Moreover exhaust gases must not hinder operation of other vehicle units Install the exhaust pi...

Page 12: ...nd the fuel pump The fuel tank must be installed onto proper supports in such a way so that fuel leaking from the tank its filling hole and connections would be spilled onto ground Do not position the filling hole in the cabin trunk or the engine compartment If the filling hole is positioned on vehicle side the installed plug must not protrude beyond outer dimensions of the vehicle Fuel that may l...

Page 13: ...upply of a PLANAR 9D 24 heater includes the fuel pump that must be installed in the position shown on Fig 8 4а i e 5 from the horizontal level Fig 8 4а Allowable position for installation of the fuel pump 8 4 2 Fuel supply from the vehicle tank through the fuel intake pipe optional The fuel intake is installed into the fuel tank as shown on Fig 8 5 а Install the special washer with the fuel intake...

Page 14: ...Special nut 6 Ring gasket Fig 8 5 Fuel intake installation 1 Fuel tank 5 Coupling 2 Fuel intake 6 Fuel line Dn 5 mm 3 Fuel line Dn 4 mm 7 Fuel line Dn 2 mm 4 Fuel pump Fig 8 6 Installation of the heater fuel system using the fuel intake Fuel tank body 500 mm max Heating element 5 7 m m ...

Page 15: ...le fuel tank 2 Fuel return line to the tank from the vehicle engine 3 Coupling 4 Fuel line Dn 2 mm 5 T piece 6 Fuel pump Fig 8 7 Installation of heater fuel system using the T piece Do not bend the couplings used for connection of fuel pipes Cut sections of the fuel pipe with a sharp knife as shown on Fig 8 8 The cutting sections must have no reduction of the flow passage no bents or dents Fig 8 8...

Page 16: ...ires to be connected pull the heat shrink sleeve onto the wires and twist wires of matching colors together Install the heat shrink sleeve in a way so that the place where the wires are twisted together is in the middle of the sleeve Heat the sleeve up and wait until it shrinks on the wires Insert the wires into the corrugated sleeve and cover the connection spot with insulating tape Attention Rem...

Page 17: ...er fails to start in the heating mode the control unit automatically repeats the launch attempt 10 Recommendations 10 1 To ensure reliability of heater operation start it up once every month for 5 10 minutes including during the warm season if the heater is not in use This is necessary to remove viscous film deposits from moving parts of the fuel pump Failure to do so may lead to a heater malfunct...

Page 18: ...surfaces to secure the fuel pump when removing or reinstalling the nozzle 2 Rinse the filter purge it with compressed air 3 Reinstall the filter into the fuel pump if no sealing gasket is available for the nozzle seal it with sealing compound 4 Install the fuel pump and check operation of the heater Fig 10 Fuel pump 10 4 Check battery charge on a regular basis 10 5 Good practice is to switch the h...

Page 19: ...s of storage of heaters in manufacturer s packing must comply with Condition 2 of GOST 15150 69 12 3 Heater shelf life in manufacturer s packing is 24 months 13 Warranty 13 1 The warranty period expires upon reaching one of the following conditions 18 months have passed after product date of sale the product has been used for more than 1 000 hrs warranty life the vehicle the product is installed o...

Page 20: ...el or organizations not authorized by the manufacturer to perform installation and warranty repair heater fault due to contamination of the combustion chamber vehicle electric equipment faults repair performed by the user or use of inauthentic spare parts See www autoterm ru for the list of organizations performing warranty repair of Advers OOO and Teplostar OOO products Please contact Servisnaya ...