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Chain Hoist PREMIUM PRO-E

8

5  

INSPECTION, REPAIR AND 
MAINTENANCE

5.1  Additional inspection 

5.2  Chains and Hooks 

A regular inspection via sight check has to be carried out by a according the 
countries regulations authorised technician. Check for unusual noises during 
load and no load tests.

For the brake system is more necessary than a simple sight check
Carry out the test as follows:

–   Attach the nominal load (WLL)

–  Lift the load
–  Lift and release the load on different heights
–   Check wheather the load is kept safely in position after the  

propulsion was stopped

–   Change the brake discs if the thickness is  less than 2,5mm or  

defects are found

If you notice during dissambling of the hoist that parts a not ok, then change 
these only against original spare parts.

Names and Spare part number of each part, you will find on the next pages.

When ordering these parts please take care to notify the correct spare part 
order number, the type and capacity of the hoist.

In case of doubt send the part in for check.

Check the chain in as short intervals as possible. Check it for nicks, cracks, 
cuts, dents, bendings, corrision and deformations or damages. If the cross 

section of the chain link wire is reduced anywhere more than 10%, the chain 

has to be substituted immediately.

–   The chains and hooks have to be inspected continuously! Clean the chain 

before inspection. Lubricate the load chain from time to time! Never lubri-
cate or grease the brake!

–  Retracted chain shall not click under load.

–   Check the chain for stretching! The internal length (t) of a worn chain link, 

smallest diameter of wire (D) and length of 11 chain links (a) are measured 
by a slide gauge where the chain must be tightened firmly.

–   Dimensions: If the deviations of measurement exceed the values (a) in 

the following table, substitute chain immediately. Measure of diameter (D) 
shall not be under-run and the pitch (t) of the single link not be exceeded.

Summary of Contents for Premium Pro-E

Page 1: ...Operation Manual Chain Hoist PREMIUM PRO E Please forward to the responsible department Document please keep 01 02 12 0000 1018 00 BA EN PLA Chain Hoist PREMIUM PRO E PLANETA 1861 ...

Page 2: ...Chain Hoist PREMIUM PRO E ...

Page 3: ... Installation and testing prior to each use 6 4 3 Important advices 7 5 INSPECTION REPAIR AND MAINTENANCE 8 5 1 Additional inspection 8 5 2 Chains and Hooks 8 5 3 Maintenance 10 5 4 Lubrication instruction 10 6 SPECIFICATIONS 11 7 SPARE PARTS 12 8 SPARE PART LIST 13 8 1 Spare Parts 250kg 13 8 2 Spare Parts 500kg 14 8 3 Spare Parts 1 000kg 15 9 ANNUAL SAFETY INSPECTIONS 16 CE DECLARATION 17 NOTES ...

Page 4: ...maged hoist 6 Never lift human with this hoist 7 Never throw the hoist 8 Do not wrap the load chain around the load 9 Never work up to the end of chain 10 Never attach the load on the tip of the hook 11 Never work with a twisted or broken chain 12 Never work without a safety latch 13 Never remove the warning notice 14 NEVER with power operated devices drive ...

Page 5: ...hains over angles Do not transport persons or loads with the product over areas where per sons could be Drive the hoist only with battery powered devices with a maximum revolu tions of 2500 1 min Device must be checked once a year by a technical expert in case of harder operating conditions more often The enterpriser is liable in case of damages and has to provide test certificates Check the devic...

Page 6: ...oads in a angle Never break free stucked loads with this chain hoist Chain hoists which are added to a travelling trolley or are supplierd with it are subject to the actual German safety standards for cranes Please follow the country specific standards and regulations Never use the hoist below 20 degrees Celsius or above 60 degrees Cel sius Hang hoist with the top hook into the load carrying syste...

Page 7: ...ugh according the strains Eventually a statics expertise is of the load bearing structure is necessary Do not attach the top hook on the tip Check the hooks before you for cracks bendings or other defects Check before use that the hook is attached correctly no overloading Brake closes automatically when attaching the minimal load appr 10 of nominal load Chain block is only suitable for vertical li...

Page 8: ...ng these parts please take care to notify the correct spare part order number the type and capacity of the hoist In case of doubt send the part in for check Check the chain in as short intervals as possible Check it for nicks cracks cuts dents bendings corrision and deformations or damages If the cross section of the chain link wire is reduced anywhere more than 10 the chain has to be substituted ...

Page 9: ...e strain or wrong handling the hooks can bend open or stretch If the original dimensions G is exceeded more than 10 the hooks have to be replaced If thats the case its possible that other load carrying compo nents are damaged as well and a thourough examination of the hoist has to be carried out for other deformations As hook dimensions can change from one to another due to forging toleraces the u...

Page 10: ...orough examiations can only be carried out by a lifting equipment ex pert If you dont have this knowledge contact your supplier or us We carry out regularly examinations also by service contract After completion of use take care of Wipe away dirt and water slightly lubricate the lifting chain and rotating parts From time to time depending on the number of uses check if the gear box wheels are stil...

Page 11: ...0 1 000 Capacity kg 250kg 500kg 1 000kg Chain size mm 5 x 15 6 x 18 8 x 24 Number of chain falls 1 1 1 Maximum drive speed r min 2500 2500 2500 Lifting speed m min 3 2 2 39 1 46 C mm 35 44 50 D mm 27 27 34 E mm 55 55 76 Min Height mm 318 318 417 Net Weight kg 6 6 9 3 16 2 ...

Page 12: ...Chain Hoist PREMIUM PRO E 12 7 SPARE PARTS ...

Page 13: ...120 Piece 21 3 Load chain 0202121 m 22 1 Nameplate 0202122 Piece 23 1 Brake seat 0202123 Piece 24 2 Friction plate 0202124 Piece 25 1 Ratchet disk 0202125 Piece 26 4 Rivet for nameplate 0202126 Piece 27 1 Split pin for castle nut 0202127 Piece 28 1 Castle nut 0202128 Piece 29 1 Driving gear cover 0202129 Piece 30 1 Driving big gear 0202130 Piece 31 1 Top hook 0202131 Piece 32 2 Load hook 0202132 P...

Page 14: ... 21 3 Load chain 0202221 m 22 1 Nameplate 0202222 Piece 23 1 Brake seat 0202223 Piece 24 2 Friction plate 0202224 Piece 25 1 Ratchet disk 0202225 Piece 26 4 Rivet for nameplate 0202226 Piece 27 1 Split pin for castle nut 0202227 Piece 28 1 Castle nut 0202228 Piece 29 1 Driving gear cover 0202229 Piece 30 1 Driving big gear 0202230 Piece 31 1 Top hook 0202231 Piece 32 2 Load hook 0202232 Piece 33 1...

Page 15: ...e 21 3 Load chain 0202321 m 22 1 Nameplate 0202322 Piece 23 1 Brake seat 0202323 Piece 24 2 Friction plate 0202324 Piece 25 1 Ratchet disk 0202325 Piece 26 4 Rivet for nameplate 0202326 Piece 27 1 Split pin for castle nut 0202327 Piece 28 1 Castle nut 0202328 Piece 29 1 Driving gear cover 0202329 Piece 30 1 Driving big gear 0202330 Piece 31 1 Top hook 0202331 Piece 32 2 Load hook 0202332 Piece 33 ...

Page 16: ...Chain Hoist PREMIUM PRO E 16 9 ANNUAL SAFETY INSPECTIONS Type of test Date Name Signature the examiner Result ...

Page 17: ... and lowering of loads and meets the basic requirements for the following EC directives as applicable for the delivered scope EG Machine Directive 2006 42 EG Authorized for the compilation of the relevant technical documentation Dipl Ing Matthias B Klawitter CE Koordinator PLANETA Hebetechnik GmbH Resser Straße 17 44653 Herne Herne Juni 2018 PLANETA Hebetechnik GmbH Dipl Ök Christian P Klawitter G...

Page 18: ...Chain Hoist PREMIUM PRO E NOTES ...

Page 19: ...Chain Hoist PREMIUM PRO E NOTES ...

Page 20: ...ion we can not guarantee the accuracy and completeness of the information as not all subcontractor information is available at the time of printing Changes to the design and specification are possible without prior notice Today s use of a built in and delivered part does not guarantee availability in the future Therefore we ask you as a customer to check the availability and compliance of critical...

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