Planeta Pullmaster-II, Operating And Maintenance Instructions Manual

Page 1: ...peration Maintenance Copying even in part is only allowed with the written permission of PLANETA Hebetechnik GmbH 01 02 11 0000 0221 00 BA EN PLA IMPORTANT READ BEFORE USE PLANETA Hebetechnik GmbH Resser Str 17 23 D 44653 Herne Tel 49 0 2325 9580 0 Fax 49 0 2325 77077 info planeta herne de www planeta hebetechnik de ...

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Page 3: ...ore each use 7 C Important notes 7 V Inspections repair and maintenance 8 Additional inspection 8 Adjusting the brakes 8 Checking the chains and hook 8 Maintenance 10 Lubrication specification 10 VI Technical data 11 VII Spare parts for Pullmaster II chain hoist 12 VIII Spare parts list for Pullmaster II chain hoist 13 IX Annual checks for statutory accident prevention 19 CE DECLARATION OF CONFORM...

Page 4: ...te the equipment when it is defective 6 NEVER carry people 7 NEVER throw the hoist 8 NEVER use the load chain for slinging purposes 9 NEVER work up to the end of the chain 10 NEVER attach the load with the tip of the hook 11 NEVER work with a chain that is twisted or damaged 12 NEVER work without a hook safety catch 13 NEVER remove the warning notices ...

Page 5: ...e equipment The operator must be properly instructed in how to use the equipment Never exceed the working load limit WLL on the product label plate Do not pull chains over edges Never use the product to carry people or lift loads over areas where there could be people The equipment must be inspected once a year by a qualified expert more frequently in harsher operating conditions The company must ...

Page 6: ...ttach the load with the tip of the hook NEVER work with a chain that is twisted or damaged NEVER work without a hook safety catch NEVER remove the warning notices NEVER use the chain as a carrying sling NEVER leave suspended loads unattended NEVER pull suspended loads at an angle NEVER use the chain hoist to free stuck or seized loads IV Installation information A Before commissioning Chain hoists...

Page 7: ...ast chain link must be attached to the housing or be equipped with a chain end stopper C Important notes Check that the delivered chain hoist corresponds with your order that it is compete and that all screws and nuts are firmly tightened Make sure that no transport damage has occurred Check whether the load bearing structure supporting the hoisting equipment is of the correct type and strength fo...

Page 8: ... The names of the individual replacement parts can be obtained from the list on the following pages The proper order number name and carrying capacity of the device should be specified while ordering the parts In case of doubt the defective part should be sent in for inspection Please check the chain regularly at short intervals Check for wear nicks cuts cracks gauges bednings cross sectional devi...

Page 9: ...al dimension G is exceeded by 10 the hook must be replaced Since the hooks vary due to forging tolerances actual dimension G on the equipment in question must be measured by the operator before initial commissioning and entered in the following table Load bearing capacity Hook opening G Max x 1 1 Normal Maximum Measured 0 5t 28mm 30 8mm mm mm 1t 32mm 35 2mm mm mm 1 5t 38mm 41 8mm mm mm 2t 40mm 44 ...

Page 10: ...ular testing also within the framework of the Maintenance Agreement Maintenance When you stop using the equipment pay attention to the following Wipe off dirt and water lightly oil the chain and the rotating parts of the hooks From time to time depending on the frequency of use check whether there is still a sufficient amount of grease the gear wheels Lubrication specification Put a thin coat of M...

Page 11: ...ength m 2 5 2 5 2 5 2 5 2 5 2 5 2 5 Reel path for 1m lift m 25 52 41 48 44 79 44 79 82 95 89 59 154 86 Number of chain falls 1 1 1 2 2 2 4 Chain size mm 5 x 15 6 x 18 8 x 24 6 x 18 8 x 24 10 x 30 10 x 30 C dimensions mm 120 147 181 158 202 228 373 B mm 116 136 147 136 148 178 178 D mm 28 32 38 40 44 50 64 Weight with standard lift kg 7 5 11 5 15 8 16 22 37 68 Weight per metre of additional lift kg...

Page 12: ... 18 4 12 11 37 37 36 36 26 25 24 76 75 72 72 36 36 36 36 50 49 48 45 35 35 17 19 37 37 77 37 61 37 35 35 35 35 38 15 13 12 42 43 65 62 28 23 21 10 47 46 45 34 34 2 14 16 34 34 34 34 39 40 8 7 5 1 26 25 24 Pullmaster II 2 5t Pullmaster II 0 5 1 5t Pullmaster II 10t Pullmaster II 2 5t Pullmaster II 10t Pullmaster II 0 5 1 5t 71 71 76 74 78 73 74 73 64 67 60 69 ...

Page 13: ...20 1 Left side panel 0201420 Pieces 21 1 Lower brake hub 0201421 Pieces 23 1 Ratchet wheel 0201423 Pieces 27 1 Hand chain wheel 0201427 Pieces 28 Hand chain 0201428 m 29 1 Castle nut 0201429 Pieces 30 1 Safety split pin 0201430 Pieces 31 1 Hand wheel cover 0201431 Pieces 32 3 Self locking nuts 0201432 Pieces Items not listed here are only available in the assembly Complete parts for PULLMASTER II ...

Page 14: ...1520 Pieces 21 1 Lower brake hub 0201521 Pieces 23 1 Ratchet wheel 0201523 Pieces 27 1 Hand chain wheel 0201527 Pieces 28 Hand chain 0201528 m 29 1 Castle nut 0201529 Pieces 30 1 Safety split pin 0201530 Pieces 31 1 Hand wheel cover 0201531 Pieces 32 3 Self locking nuts 0201532 Pieces Items not listed here are only available in the assembly Complete parts for PULLMASTER II 1t Item Number Descripti...

Page 15: ...2020 Pieces 21 1 Lower brake hub 0202021 Pieces 23 1 Ratchet wheel 0202023 Pieces 27 1 Hand chain wheel 0202027 Pieces 28 Hand chain 0202028 m 29 1 Castle nut 0202029 Pieces 30 1 Safety split pin 0202030 Pieces 31 1 Hand wheel cover 0202031 Pieces 32 3 Self locking nuts 0202032 Pieces Items not listed here are only available in the assembly Complete parts for PULLMASTER II 1 5t Item Number Descrip...

Page 16: ...1 Lower brake hub 0201621 Pieces 23 1 Ratchet wheel 0201623 Pieces 27 1 Hand chain wheel 0201627 Pieces 28 Hand chain 0201628 m 29 1 Castle nut 0201629 Pieces 30 1 Safety split pin 0201630 Pieces 31 1 Hand wheel cover 0201631 Pieces 32 3 Self locking nuts 0201632 Pieces Items not listed here are only available in the assembly Complete parts for PULLMASTER II 2t Item Number Description Article no 5...

Page 17: ...1 Lower brake hub 0201721 Pieces 23 1 Ratchet wheel 0201723 Pieces 27 1 Hand chain wheel 0201727 Pieces 28 Hand chain 0201728 m 29 1 Castle nut 0201729 Pieces 30 1 Safety split pin 0201730 Pieces 31 1 Hand wheel cover 0201731 Pieces 32 3 Self locking nuts 0201732 Pieces Items not listed here are only available in the assembly Complete parts for PULLMASTER II 3t Item Number Description Article no 5...

Page 18: ...1 Lower brake hub 0201821 Pieces 23 1 Ratchet wheel 0201823 Pieces 27 1 Hand chain wheel 0201827 Pieces 28 Hand chain 0201828 m 29 1 Castle nut 0201829 Pieces 30 1 Safety split pin 0201830 Pieces 31 1 Hand wheel cover 0201831 Pieces 32 3 Self locking nuts 0201832 Pieces Items not listed here are only available in the assembly Complete parts for PULLMASTER II 5t Item Number Description Article no 5...

Page 19: ...ke hub 0201921 Pieces 23 1 Ratchet wheel 0201923 Pieces 27 1 Hand chain wheel 0201927 Pieces 28 Hand chain 0201928 m 29 1 Castle nut 0201929 Pieces 30 1 Safety split pin 0201930 Pieces 31 1 Hand wheel cover 0201931 Pieces 32 3 Self locking nuts 0201932 Pieces Items not listed here are only available in the assembly Complete parts for PULLMASTER II 10t Item Number Description Article no 51 1 Suppor...

Page 20: ...IX Annual inspections for statutory accident prevention Type of test Test date Name signature of the tester Findings ...

Page 21: ...ic inspections are not carried out PLANETA chain hoist PULLMASTER II from serial number 1000000001 bis 9999999999 from year of manufacturing 2016 in the capacity range of 500 kg 10 000 kg corresponds in the supplied version to the requirements of the Machine directive 2006 42 EG Further we declare that the specific technical documents for this complete machine acc Annex VII A have been created and...

Page 22: ...Notes ...

Page 23: ...Notes ...

Page 24: ...Supplier responsible PLANETA Hebetechnik GmbH ...