PLASMATECH SHARK 155, Operator'S Manual

Page 1: ...EN Operator s manual READ CAREFULLY CEA COSTRUZIONI ELETTROMECCANICHE ANNETTONI S p A C so E Filiberto 27 23900 Lecco Italy Tel 39 0341 22322 Fax 39 0341 422646 Cas Post P O BOX 205 e mail cea ceaweld...

Page 2: ...of the cutting pro cess possible This quality takes the form of precise outlines edges without burrs a limited thermally altered zone and a sufficiently square edge Our SHARK systems are an efficient...

Page 3: ...area of action producing a nar rower cut path at less of an angle easily removing molten material This results in a better quality cut that has neat sur rounding without burrs a limited extent of the...

Page 4: ...f EN IEC 61000 3 11 Opening the packaging The standard composition of this plasma cutting system is made up of Plasma cutting units Plasma torch with centralised connection and initial supply spare pa...

Page 5: ...y qualified personnel Before connecting the cutting equipment to the mains sup ply check that the data on the machine plate corre spond to the supply voltage and frequency and its main switch is on th...

Page 6: ...b CUTTING VOLTAGE The display shows the cutting voltage LED V is on AIR PRESSURE When this LED is switched in this means that the DIS PLAY is showing the real time AIR PRESSURE in bars measured at the...

Page 7: ...lied with the machine Torch manual cutting mechanised cutting SHARK 155 SK 165 SKM 165 To assemble the plasma torch proceed as follows Screw the male connection on the plasma torch clockwise all the w...

Page 8: ...reduced If moisture oil or other pollutants get into the air line due to the general compressor use the additional CEA filtration sys tem code 427529 Fig D with a filtration grade of 0 01 inch 0 25 m...

Page 9: ...not real but is that SET Displaying the software version installed The SHARK 155 has a digital control with software prepared in the factory in it This software is subject to continuous evolution and...

Page 10: ...bar 65 94 psi 3 7 bar 54 psi 3 0 4 5 bar 44 65 psi 5 Press the DISPLAY SELECTION key until the DISPLAY shows the current value CUTTING CURRENT LED switched on and fixed The value indicated by the DIS...

Page 11: ...g 5 0 6 0 bar 72 87 psi Gouging 3 5 4 0 bar 50 58 psi Gas flow 160 A 420 l min 890 cfh AIR Clean dry oil free for ISO 8573 1 Class 1 2 2 N2 99 95 M Without HF IEC 60974 7 WORKING LIFESPAN OF CONSUMABL...

Page 12: ...in voluntary ignition When you are ready to use the torch rotate the button s safety guard towards the tip of the torch and push the red torch button as shown in figure H SUGGESTIONS FOR USING THE TOR...

Page 13: ...he skin When the torch is ignited in an inclined position the sparks and hot metal are projected away from the nozzle Do not point the torch at yourself or other people nearby Cutting thin material Wi...

Page 14: ...ourself or other people nearby With the earth clamp connected to the plate keep the torch at about 45 to the workpiece with the torch shield about 1 5 mm from the plate before pushing the torch button...

Page 15: ...sure Consumables fitted incorrectly Configuring the torch for automatic cutting INTRODUCTION These machines are supplied with the following standard torch es for automatic cutting Torch Length SHARK 1...

Page 16: ...An outside noz zle holder is available with an Ohmic sensor which is to be used with shielded consumables EQUIPPING THE TORCH FOR AUTOMATIC CUTTING The SKM series of torches for automatic cutting can...

Page 17: ...nch and the software used the two pole cable can be used as An additional emergency stopping unit for the mechanised cutting machine A short circuit for the 2 wires of the two pole cable if not used a...

Page 18: ...robotics cutting plants via the ROBOMAT 1 interface which handles all process signals and regulates the main cutting parameters ROBOMAT 1 is a flexible efficient interface system that satis fies all...

Page 19: ...machine Use a square to check the right angle between the torch s position and the plate to be cut Set the torch at 90 in the respective torch holder or reverse the direction of movement to check whe...

Page 20: ...s incorrect The high quality cut is always to the right in relation to the forward movement of the torch The gap between the torch and plate is incorrect The cutting speed is incorrect The lifespan of...

Page 21: ...gs must be increased in order to maintain the correct gap between torch and plating NOTE The data in the table was obtained during laboratory tests using new consumables and taking the ISO 9013 intern...

Page 22: ...5 5 inches inches inches sec ipm V ipm V inches 1 4 0 195 0 39 200 0 2 244 158 204 161 0 095 3 8 0 195 0 39 200 0 4 151 161 125 164 0 10 1 2 0 195 0 39 200 0 5 103 164 84 166 0 11 5 8 0 195 0 49 250...

Page 23: ...4 inches inches inches sec ipm V ipm V inches 1 4 0 195 0 39 200 0 5 315 161 242 160 0 096 3 8 0 195 0 39 200 0 55 168 162 116 161 0 098 1 2 0 195 0 39 200 0 55 111 164 89 165 0 11 5 8 0 195 0 49 250...

Page 24: ...177 825 185 3 9 35 5 640 179 580 186 4 2 40 5 330 182 300 188 4 5 45 5 250 186 220 191 4 9 50 5 160 190 130 195 5 5 inches inches inches sec ipm V ipm V inches 1 4 0 195 0 39 200 0 2 350 160 314 163 0...

Page 25: ...8 4 2 inches inches inches sec ipm V ipm V inches 1 4 0 16 0 32 200 0 3 202 153 169 156 0 09 3 8 0 16 0 32 200 0 4 124 156 102 156 0 095 1 2 0 16 0 32 200 0 55 83 156 67 156 0 096 5 8 0 16 0 4 250 0 6...

Page 26: ...183 3 5 inches inches inches sec ipm V ipm V inches 1 4 0 16 0 32 200 0 55 259 155 198 154 0 079 3 8 0 16 0 32 200 0 55 138 155 93 156 0 095 1 2 0 16 0 32 200 0 6 88 156 70 161 0 105 5 8 0 16 0 4 250...

Page 27: ...40 165 760 172 2 9 30 4 700 165 650 173 3 32 4 670 172 600 180 3 1 35 4 520 174 450 181 3 4 40 4 270 177 240 183 3 6 inches inches inches sec ipm V ipm V inches 1 4 0 16 0 32 200 0 25 288 154 255 157...

Page 28: ...s inches inches sec ipm V ipm V inches 1 4 0 16 0 32 200 0 55 167 145 140 156 0 081 3 8 0 16 0 32 200 0 6 102 150 90 156 0 089 1 2 0 16 0 32 200 0 7 65 154 59 161 0 092 5 8 0 16 0 4 250 0 9 44 153 37...

Page 29: ...inches inches inches sec ipm V ipm V inches 1 4 0 16 0 32 200 0 55 201 143 178 156 0 068 3 8 0 16 0 32 200 0 5 90 148 84 158 0 086 1 2 0 16 0 32 200 0 55 63 152 49 161 0 092 5 8 0 16 0 4 250 0 9 34 15...

Page 30: ...4 10 250 1 2 910 159 870 170 2 3 25 4 720 165 590 174 2 5 30 4 520 172 410 178 2 5 32 4 440 174 350 180 2 6 inches inches inches sec ipm V ipm V inches 1 4 0 16 0 32 200 0 55 216 152 212 157 0 076 3...

Page 31: ...250 0 8 1520 131 1210 131 2 2 16 2 5 250 1 2 880 134 820 135 2 4 20 2 6 300 1 7 640 137 540 138 2 6 25 2 420 142 330 143 3 2 30 2 280 145 190 147 3 7 inches inches inches sec ipm V ipm V inches 10 GA...

Page 32: ...0 125 1 9 10 2 5 250 0 6 1800 127 1470 128 2 1 12 2 5 250 0 8 1330 131 1040 132 2 3 16 2 5 250 1 2 720 135 660 136 2 4 20 2 540 138 450 139 2 5 25 2 350 142 280 144 2 6 inches inches inches sec ipm V...

Page 33: ...2 4 200 0 6 3290 130 2510 131 2 0 10 2 5 250 0 6 2370 132 1820 133 2 1 12 2 5 250 0 8 1830 134 1370 135 2 2 16 2 5 250 1 2 1140 138 900 140 2 4 20 2 830 142 570 144 2 6 25 2 510 145 360 147 2 8 inches...

Page 34: ...es inches inches sec ipm V ipm V inches 16 GA 0 06 0 15 250 0 15 264 120 223 120 0 061 10 GA 0 06 0 15 250 0 2 201 121 171 121 0 066 3 16 0 06 0 15 250 0 45 156 121 134 122 0 068 1 4 0 06 0 15 250 0 5...

Page 35: ...80 139 2 2 inches inches inches sec ipm V ipm V inches 16 GA 0 06 0 15 250 0 15 382 118 284 116 0 053 10 GA 0 06 0 15 250 0 2 266 120 198 119 0 061 3 16 0 06 0 15 250 0 45 151 121 136 121 0 066 1 4 0...

Page 36: ...27 1810 131 2 10 1 5 4 5 300 0 7 1480 130 1380 134 2 12 1 5 4 5 300 1 1 1190 133 940 137 2 1 16 1 5 720 138 570 141 2 1 20 1 5 490 142 300 144 2 2 inches inches inches sec ipm V ipm V inches 1 16 0 06...

Page 37: ...8 400 0 0 450 118 315 116 0 049 22 GA 0 02 0 08 400 0 0 405 118 315 116 0 051 18 GA 0 02 0 08 400 0 1 360 118 315 117 0 053 16 GA 0 02 0 08 400 0 15 360 121 282 121 0 057 14 GA 0 06 0 15 250 0 2 288 1...

Page 38: ...400 0 0 450 118 315 111 0 049 22 GA 0 02 0 08 400 0 0 405 118 315 111 0 052 18 GA 0 02 0 08 400 0 1 360 118 315 111 0 055 16 GA 0 02 0 08 400 0 15 360 118 274 115 0 056 14 GA 0 06 0 15 250 0 2 324 12...

Page 39: ...0 2 5570 123 4200 123 1 6 4 1 5 3 8 250 0 35 4360 125 3330 127 1 7 6 1 5 3 8 250 0 55 2510 130 1560 133 1 8 inches inches inches sec ipm V ipm V inches 1 32 0 06 0 15 250 0 0 405 122 324 124 0 055 1...

Page 40: ...generator s cover to be removed must be done by a qualified technician Each time you use the machine Check the indication LEDs and fault icons Correct any faulty condition Check that the consumables...

Page 41: ...re easily as quickly as possible and thanks to the user s reports also because in the meantime the machine will not allow the operator to do their work Table 4 Display Diagnosis E00 TORCH BUTTON PUSHE...

Page 42: ...tronic boards in the cutting equipment defective or malfunctioning Check and replace if necessary Electrode and torch nozzle worn Replace Torch button defective Replace Plasma torch connected incorrec...

Page 43: ...eyboard Remove the ENCODER knob and the nut that fix the board to the membrane keyboard Disconnect the board s electrical connectors Unscrew the nuts and locking washers for the electronic board Remov...

Page 44: ...ement Check that there is no moisture in the air circuit Install or repair the generator s air filter system The arc goes out but ignites again when the torch button is pushed again Consumables worn o...

Page 45: ...n compressed air display in bar or psi LED Centralised plasma torch connection connector Positive earth cable connection polarity Green RoboMAT control display indicating LED Dangerous voltage Groundi...

Page 46: ...arc IGBT circuit RF Front panel membrane keyboard RP Primary circuit rectifier RSN Secondary circuit snubber resistor RV Voltage divider resistor S AI Robomat 1 interface S INT DIG Rack panel digital...

Page 47: ......

Page 48: ...ricambi LEGGERE ATTENTAMENTE EN Spare parts list READ CAREFULLY FR Liste pi ce de rechange LIRE ATTENTIVEMENT DE Ersatzteilliste SORGF LTIG LESEN ES Lista repuestos LEER ATENTAMENTE NL Onderdelenlijst...

Page 49: ...ina per attacco centralizzato N 10pz Female terminal for central connector No 10 pcs 8 022032 Torcia Plasma taglio manuale SK165 6 metri Manual Plasma torch SK165 6m 022034 Torcia Plasma taglio manual...

Page 50: ...ale connector complete of male terminals 16 460179 Contatto maschio per connettore CNC N 10pz Male terminal for connector CNC No 10 pcs 17 432029 Filtro aria con regolatore pressione aria Air filter w...

Page 51: ...b complete with software 25 454150 Encoder Encoder 26 377171 Scheda isolamento interfaccia ROBOMAT ROBOMAT interface insulation PCB 27 439401 Tastiera a membrana Membrane keyboard 28 423102 Dado per e...

Page 52: ...matore principale Main transformer 35 463226 Staffa fissaggio trasformatore di potenza Main transformer clamp 36 427413 Ferrite 46mm per trasformatore di potenza Ferrite ring 46mm for main transformer...

Page 53: ...44 486379 Ventilatore Fan 45 431329 Piedino in gomma Rubber foot 46 404896 Basamento metallico Steel base 47 240463 Assieme scheda inverter circuito primario Primary inverter assembly pcb 48 286042 Mo...

Page 54: ...EMC filter 53 413432 Cablaggio ausiliario Auxiliary wiring 54 377125 Scheda Power Source Power Source pcb 55 449587 Piastra metallica superiore Steel upper plate 56 453253 Sensore di pressione aria Ai...

Page 55: ...8 60 61 Pos SHARK 155 Descrizione Description 60 418874 Condensatori Y2 EMC polo positivo EMC Capacitor for positive pole 61 418887 Condensatori Y2 EMC polo negativo EMC Capacitor for negative pole...

Page 56: ...roller per versione SHARK 155 M CNC controller wiring for version SHARK 155 M 63 413387 Cablaggio per Robomat 1 controllo Robomat 1 controller wiring 64 378002 Interfaccia Robomat 1 Robomat 1 controll...

Page 57: ...estelling van reserveonderdelen Voor het bestellen van onderdelen duidelijk aangeven 1 Het codenummer van het onderdeel 2 Soort apparaat 3 Spanning en frequentie op het gegevensplaatje te vinden 4 Het...

Page 58: ...CEA COSTRUZIONI ELETTROMECCANICHE ANNETTONI S p A C so E Filiberto 27 23900 LECCO ITALY Cas Post P O BOX 205 Tel 39 0341 22322 Fax 39 0341 422646 cea ceaweld com www ceaweld com...