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Sun Lounge Assembly Instructions

Introduction

Congratulations on purchasing an Sun Lounge. We are certain that it will give you many happy years of 

pleasure in your garden.
Sun Lounge has been designed to be as easy to put together as it is beautiful to look at. Most of the work can be 

done by a single person. Only attaching the roof requires the help of a family member or neighbor for a short 

while.
Easy assembly methods eliminate the need for tools or special 

expertise.

Connect the specified parts.

Match the holes in the profiles and the connectors. Place a 

pin on the pin tool and push the pin through the lined-up 

holes to lock the parts in place. Many connections require 

pins on both sides.

Note: 

Extra pins are included.

If you wish to disassemble the parts at any time, remove the 

pins using the pin tool. Place the end into the exposed hole 

and lever the pin out.

If a hole in the connector is missing, drill a hole with a 6 mm 

(¼") drill bit through the assembled profile and then insert the 

pin.

In extremely rare cases connectors will not slip into some 

round or oval profiles. In this case place the affected part into 

10 cm (4”) of boiling water for 15 seconds before connecting.

Important: 

In order to maintain the life of your 

greenhouse, it is essential to insert glazing elements fully 

and completely.

Moisten the glazing element with soapy water.

Insert one end of the glazing element into the profile until it 

snaps into place.

Push the glazing element along its length.

Continue until the end of the glazing element snaps in place.

The callout (

) shows an enlarged cross-section of the profile and glazing element when it is seated correctly

The panels in your RionSun Lounge are protected by a special plastic film that must be removed before 

installation. Depending on the type of panels included in the model you have ordered, follow the instructions 
below:

Note: 

In some models profiles have identification stickers. We recommend removing them as you work.

Sun Lounge assembly is done in the following steps:

Prepare a Foundation for Your Sun Lounge (page 3)

Identify Sun Lounge Parts (page 4)

Prepare Your Parts for Assembly (page 6)

Lay Out The Sun Lounge Frame (page 7)

Secure the Frame to Foundation (page 8)

Assemble the Sun Lounge Pediments (page 9)

Assemble the Roof Framework (page 11)

 Prepare the Roof for Panels (page 12)

Raise the Sun Lounge Roof (page 13)

Secure Sun Lounge to the Wall (page 15)

Cover the Roof (page 16)

Seal Panels (page 19)

Assemble the Door (Left Entrance Option) (page 20)

Attach the Door (Left Entrance Option) (page 21)

Assemble the Door (Right Entrance Option) (page 22)

Attach the Door (Right Entrance Option) (page 23)

Final Touches (page 24)

Polycarbonate Panels

Acrylic Panels

Polycarbonate panels have plastic film indicating the outside for UV 

protection. Remove the plastic film as the panels are installed to be sure 

that the UV protection faces the correct side.

Acrylic panels are protected by 

plastic film on both sides. Remove 

the plastic before installation.

Summary of Contents for Rion Sun Lounge

Page 1: ...greenhouses garden sheds outdoor garden elements and accessories Designed and manufactured by Rion A Member of the Plasson Group Rion Ltd Cabri 25120 Israel Tel 972 4 995 2666 Fax 972 4 995 2677 email...

Page 2: ...0999 sales oldfields com au http www oldfields com au treco index htm Germany CLEMENS HOBBYTEC GmbH Rudolf Diesel Str 8 D 54516 Wittlich Germany 49 0 6571 929 222 Fax 49 0 6571 929 198 info clemens h...

Page 3: ...cessary Close all roof vents in high winds It is important to clear your Greenhouse of snow in the winter If you live in a hot climate where outside temperatures exceed 46 C 115 F in the sun or 36 C 9...

Page 4: ...ement into the profile until it snaps into place Push the glazing element along its length Continue until the end of the glazing element snaps in place The callout shows an enlarged cross section of t...

Page 5: ...and tools are included Wood Deck Your Sun Lounge can be secured to a wood deck with screws not supplied through the frame connectors Use screws that are 6 mm B in diameter and no less than 70 mm 2C l...

Page 6: ...sing The part code is stamped on each connector Profiles are listed in order by size largest to smallest Panels are identified with stickers Exact dimensions can be found in the packing list Part Code...

Page 7: ...3 E1 5 3 1 Oval Profile 113 cm 3 8A E16 1 1 1 Oval Profile 135 cm 4 5L E2 7 8 2 Oval Profile 54 cm 1 9B E15 1 1 1 Oval Profile 80 1 cm 2 7L E13 4 2 0 Oval Profile 60 6 cm 1 11G SR1 1 0 0 Inner Round...

Page 8: ...Left WIN41 0 1 0 Roof Vent WINH31 0 1 0 Roof Vent Handle GF 28 31 3 Flexible Glazing Seal m DSN 1 0 0 Door Sealer packages RB8 2 2 1 Roof Glazing 129 cm 4 2N RB7 2 2 1 Roof Glazing 79 cm 2 7D RC8 2 2...

Page 9: ...oor lead Note Arrange all 2D connectors with the stamped word OUT facing the outside of the greenhouse Place the other parts of the frame in place and lock it together with pins For Sun Lounge with Ri...

Page 10: ...oncrete Foundation Insert screws into the frame connector holes and secure them to the wood deck or modular base until they are firm but not tight Tighten each screw Note All necessary hardware is inc...

Page 11: ...t Attach a R10 and two E2 profiles to a 4A pediment rib connector and put them loosely in place Remove the plastic film from the PN51R side panel Make sure that the proper side faces out and put the p...

Page 12: ...nt Attach a R10 and two E2 profiles to a 3A pediment rib connector and put them loosely in place Remove the plastic film from the PN51L side panel Make sure that the proper side faces out and put the...

Page 13: ...ave purchased Attach a B2 profile and two E2 oval profiles to the left pediment Note The illustration is of a Sun Lounge with the entrance in the left pediment The assembly steps are identical Lock th...

Page 14: ...n along the length of the profile Important In order to maintain the life of your greenhouse it is essential to insert glazing elements fully and completely using soapy water as explained on page 2 Mo...

Page 15: ...ns Note You will need the help of another person to lift the roof and put it in place Make sure that the roof is in the same orientation as the frame Lift the roof from both edges and walk through the...

Page 16: ...he side channels of the columns Slide the top of the panel into the channel in the bottom of the roof Continue with the other PN1 panels Lower the panel towards the frame Continue with this procedure...

Page 17: ...ncrete anchor set or expansion anchor not supplied Secure the frame to the wall using the BC frame clamp Continue attaching clamps where shown below Make sure that the center of the Sun Lounge roof do...

Page 18: ...e of the panel into place with an RC9 glazing element Place one end in the channel and push it down along the length of the profile Make sure that the end of the RC glazing element is in line with the...

Page 19: ...sides Remove the plastic before installation Important In order to maintain the life of your greenhouse it is essential to insert glazing elements fully and completely using soapy water as explained...

Page 20: ...sides Remove the plastic before installation Important In order to maintain the life of your greenhouse it is essential to insert glazing elements fully and completely using soapy water as explained o...

Page 21: ...gth Align it with the channel of the column profile Push it in to seal the PN1 panel Use the GT1 pin glazing tool if needed Repeat for the other PN1 panels and the panels in the front pediment Note We...

Page 22: ...a PN53 panel Slide the PN53 panel into the upper portion of the door Attach the Door12 Slider to complete the door Lock the parts of the door in place with pins Take the roll of GF sealer and pull ou...

Page 23: ...llow it to slide easily Place the assembled door into the lower sliding track Push the door forward until it clicks under the upper sliding track Attach the LI1080 doorstop with the concave portion fa...

Page 24: ...a PN53 panel Slide the PN53 panel into the upper portion of the door Attach the Door12 Slider to complete the door Lock the parts of the door in place with pins Take the roll of GF sealer and pull ou...

Page 25: ...llow it to slide easily Place the assembled door into the lower sliding track Push the door forward until it clicks under the upper sliding track Attach the LI1080 doorstop with the concave portion fa...

Page 26: ...n Lounge for sharp edges and trim with a razor knife if necessary It is important to clear your Sun Lounge of snow in the winter If you live in a hot climate where outside temperatures exceed 46 C 115...

Page 27: ...25 Notes...

Page 28: ...31 December 2009 Rion Ltd Cabri 25120 Israel Tel 972 4 995 2666 Fax 972 4 995 2677 email rion rion com homepage http www rion com...

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