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Using a Smartflow Mold Temperature Regulator 

(MTR)

1. Stop the press.
2. Note the setting on the calibration scale, then move the knob to the “Flush” position (Clockwise to

the stop).

3. Perform the SWAP Purge Procedure (see OPERATION above).
4. On the MTR, return the knob on the calibration scale to the previous position. (It will be necessary to

rotate the knob more than one complete turn counterclockwise.)

5. Select Water after the new mold is installed and the cooling water connections are secure.

Using a TCU 

(temperature control unit in a closed loop system)

We recommend using a temporary bypass hose or TACO Air Separator per figures 2 & 3. Install bypass

hose and open ball valves on each end of the bypass before purging the mold (figure 3). An air
separator may be installed in the location shown at the highest point possible (figure 2).Your
installation may vary.

1. Stop the press.
2. Check the TCU manufacturer’s instruction for Purge position or Bypass instructions.
3. Perform the SWAP Purge Procedure (see OPERATION above).
4. Reset the TCU to the original operating configuration.
5. Select Water after the new mold is installed and the cooling water connections are secure.

Note:  It is possible for the majority of the purge air to rush through the unrestricted water
passages, leaving some water in bubblers or baffles. After unrestricted mold passages have been
purged, close valves on these passages so more air is available to purge the restricted water
passages. It may be necessary to purge longer or to purge restricted passages individually to
completely evacuate the water.

Caution: confirm that the SWAP valve is selected to VENT and that the manual vent button has

been pressed to relieve trapped air pressure or residual water before disconnecting any water
lines. A drain tube can be connected to the Manual Vent-Drain and run to a suitable drain.

Summary of Contents for Smartflow Swap SPV8-A-M

Page 1: ...de Water Inlet Mounting Holes Valve Handle figure 1 Center Disk Threaded Hole Brass Check Valve for Water Installation The SWAP valve should be mounted to a suitable surface using the mounting holes Line mounting to rigid water pipe instead of bracket mounting is discouraged Connect water supply to the Water Inlet Connect shop air to the 3 8 inch NPT F Air Inlet with either a permanent or quick co...

Page 2: ...ia clearance for 1 4 20 bolts 7 1mm 28 Mounting Bracket Hole Pattern figure 5 2 Manual Vent with Drain 10 32 F Water Outlet 3 8 NPT F Air Inlet Water Inlet WATER PURGE VENT 119mm 4 7 119mm 4 7 220mm 8 66 Max Height 298mm 11 75 Max Operating Width Dimensions figure 4 Supply Water In Air In Supply Water Return Check Valve Included Return Manifold Supply Manifold Injection Mold Vent SWAP Valve Option...

Page 3: ...sible figure 2 Your installation may vary 1 Stop the press 2 Check the TCU manufacturer s instruction for Purge position or Bypass instructions 3 Perform the SWAP Purge Procedure see OPERATION above 4 Reset the TCU to the original operating configuration 5 Select Water after the new mold is installed and the cooling water connections are secure Note It is possible for the majority of the purge air...

Page 4: ...valve handle is in the correct position Water leaks from the valve while in operation Replace O Rings Contact factory for repair or field replacement procedure Mold does not evacuate completely Check air pressure 80 to 125 psi required Replacement Additional Parts Description SPV8 1 inch O Ring Set PVOSET 100 Valve Handle Knob PVKB 100 Air Check Valve 3 8 PVCV 3 Return Check Valve PVCV 100 Manual ...

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