Plymovent Vertical Stack Rail System, Product User Manual

Page 1: ...09 655 0919 info plymovent com 1 Important safety instruction 2 2 Introduction 2 3 Product description 2 4 Safety 3 5 Area of use 4 6 Delivery 4 6 7 Mounting instructions 7 16 Measure the mounting height 7 8 Catcher and connection socket 9 Measurement procedure 10 Support bracket and spliceing the profile 11 Mounting rubber seal 12 Lifting the rail 13 Safety wires 13 Hose connection 14 Stack adapt...

Page 2: ...form theVSR Exhaust Removal System All these individual parts can be traced back to this Product User manual 2 INTRODUCTION 3 PRODUCT DESCRIPTION The VSR System consist of a strong rectangular aluminium profile with a section area of 280 cm2 The underside of the rail is an open area sealed with rubber lips The profile is hung in two 2 bearing loaded trolleys at each support The profile is connecte...

Page 3: ...erfect condition in accordance with its intended use and the instructions explained in the user manual Technical specifications The specifications given in this manual must not be altered Modifications Modifications of parts of the system product is not allowed WARNING PRODUCT MAY CONTAIN SHARP EDGES Use care when servicing and installing the system Failure to do so could result in minor personal ...

Page 4: ...t at the emission source the exhaust pipe When the vehicles reverse or drive in to the fire station a catcher box picks up on the special tapered connection on the vertical exhaust pipe aligning itself on the aluminium pro file both upwards and sidewards As the vehicles continue into the station the exhaust pipe gli des along the rubber sealed profile until the vehicle is parked All of the poisono...

Page 5: ...ent lengths available 20 500 mm 30 750 mm and 6 1800 mm The brace can be mounted separately or in pairs using the same brackets Prod SBT SB S 20 500mm Prod SBT SB M 30 750mm Prod SBT SB L 6 1800mm Side brace clamp kit The kit includes two aluminium brackets for one or two side braces Prod SBT SBCK 6 DELIVERY VSR Extraction rail TheVSR track is 5 8m 19ft or ordered by meter Prod VSR Track Adjustabl...

Page 6: ...n flexible hose 3 1 m 10 2 ft and hose clamps Prod VSR DTC Back In Connection with end connection flexible hose 1 3 m 4 3 ft and hose clamps Prod VSR BIC VSR Kit consisting of suspension profile 2 suspension brackets and trolleys 1 centering spring safety wire trolley stops and hard ware for one suspension point VSR Catcher including gate damper Prod VSR CAT Prod VSR SUS 6 DELIVERY ...

Page 7: ...pe The measure between the top of the exhaust pipe and the horizontel suspension VSR SUS is 445mm 17 5 Suspension This is the standard support forVSR included in all models Approx 4 m 13 8 1 3 m 4 2 PUM_VSR_100209_EN 7 200 7 MOUNTING INSTRUCTION WARNING PRODUCT MAY CONTAIN SHARP EDGES Use care when servicing unit Failure to do so could result in minor personal injury Measure the mounting height ...

Page 8: ...t 5 Vertical support Put theVSR parts under the rails intended position The catcher must be positioned as close as possible to the gate with a safety distance of 50 100 mm 2 4 Check and determine the location of the support legs accord ing to the required distances between support legs and the catcher as shown below The vertical support pipe 5 is to be slid onto the horizontal support profile 4 Le...

Page 9: ...ording to the hole structure on the catcher The catcher is to be mounted with 2 pcs M8x25 and 2 pcs M8x45 with nuts Mount the connection socket d 160 mm 6 3 to the opposite end of the rail with 4 pcs M8x20 PUM_VSR_100209_EN 9 200 7 MOUNTING INSTRUCTION WARNING PRODUCT MAY CONTAIN SHARP EDGES Use care when servicing unit Failure to do so could result in minor personal injury ...

Page 10: ...ve Through Measure the distance between the exit and entrance gate This distance minus 0 5 1 0 m 1 6 3 3 depending on free space from gate is the required length of the rail TheVSR is normally positioned immediately after the gate at a distance of approx 50 100 mm 2 4 Check the height of the exhaust pipe see further under measurement procedures see next page for required space for exhaust pipe The...

Page 11: ... profile position the splicing sleeve horizontally and vertically drill and screw together Every splicing sleeve is to be bolted together with 12 pcs M8x25 65 65 22 22 Support brackets 1 2 1 VSR profile 2 Support bracket The support brackets are to be positioned according to the support measurement procedure It is important that they are mounted exactly at the support leg position Drill 8 5 mm 0 3...

Page 12: ... should overlap and be cut together with a sharp knife The rubber seal ends are to be fixed together with glue Loctite no 495 or similar rubber glue Note The rubber seal is to be greased with liquid soap before mounting The rubber seal is mounted with tool no 11600 The rubber seal is easily mounted with tool no 11606 the rail profile hanging in its support legs 3 2 1 4 2 WARNING PRODUCT MAY CONTAI...

Page 13: ...ofile 2 Centering spring 3 Safety wires Drill a 6 5 mm 0 25 hole 800 mm 2 6 from the support leg as shown in the picture below Screw the M6 eyebolts with M6 nuts into the hole Fix the centering spring between the hook on the horizontal support and the eyebolt Drill a 8 5 mm 0 33 hole 100 mm 4 from the support leg as shown in the picture below Screw the safety eyebolts to the rail with 2 pcs of M8x...

Page 14: ... length of the hose must be adjusted so that it reaches the outer side positions of the rail VSR systems longer than 18 m 59 should have several connection sockets at the top of the rail These must be positioned at an equal distance from one another Cut a hole with a diam of 160 mm 6 3 and fasten the socket with self rivet screws Connect the hoses in the same way as the end connection 7 MOUNTING I...

Page 15: ...k adapter onto the exhaust pipe and fasten it by tightening the lock bolts Note The distance between the exhaust pipe and the horizontal support leg must be a minimum of 445 mm 17 5 For further information see support legs measurement Final adjustment of theVSR rail and the stack adapter height is to be done when the vehicle drives into the appliance bay 7 MOUNTING INSTRUCTION ...

Page 16: ...rab when the vehicle is in its rest position Thread the pressure controller directly into theVSR profile Mount a pressure controller the same way at the end of the exit side on the rail to achieve fan start when the vehicle returns Connect the electrical low voltage cables to the pressure controller with accompanying tags Further connection to pressure control unit PCU 1000 see separate electrical...

Page 17: ... dule 0 500 call outs year every 16 weeks 500 1500 call outs year every 12 weeks 1500 3000 call outs year every 8 weeks 3000 call outs year every 4 weeks 1 Clean the inside of the rubber seals 2 Check that the rail runs smoothly in the horizontal support 3 Check for mechanical damages on support legs trolleys and safety hooks 3 2 1 ...

Page 18: ...e until the support trolley F appears Note Be careful when pulling the rail to the side to avoid both support trolleys to slide out of the hori zontal support leg Unhook the safety hook G from the support trolley and change the support trolley to a new one Hook the safety hook onto the new support trolley and push the rail back in the normal position Refit the stopbolt E and the spring D Check tha...

Page 19: ...9 SPARE PARTS 1 2 8 10 7 6 9 5 3 4 11 12 PUM_VSR_100209_EN 19 200 ...

Page 20: ... 3 3 3 3 3 4 4 4 4 5 5 Horizontal SBT profile L 1 2m 7 8120 1011 X Support Leg 8 8150 1011 4 6 6 6 6 6 8 8 8 8 10 10 Mounting Kit Vertical 9 8145 1011 Y Side Brace Kit Short 9 8146 1011 Y Side Brace Kit Medium 9 8147 1011 Y Side Brace Kit Long 10 964 155 2 3 3 3 3 3 4 4 4 4 5 5 Safety wire 11 968 180 2 3 3 3 3 3 4 4 4 4 5 5 Centering Spring 12 30015 X Rubber Seal W hen ordering spare parts please ...