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FEATURES

Ø

Compact design, only 22.5 mm
(0.87”) wide
- saves space in the control cabinet

Ø

Clips onto top-hat DIN rail

Ø

Plug-in screw terminals or
spring-clamp connectors
- simple connection

Ø

Dual-line LC display with addi-
tional display elements
- process values always in view

Ø

Convenient 3-key operation

Ø

Direct communication between
mounted controllers, fieldbus
connections via bus coupler
- simple integration into PLC / PC

Ø

Universal input- also reduces
stock keeping

Ø

Second analog input
- for external setpoint or heating
current
- as universal input (optional)

Ø

Universal high-resolution output as
combined voltage/current output

Ø

Two output relays or optocoupler
outputs

Ø

Fast 100 ms response
- also suitable for fast signals

Ø

2-point, 3-point, 3-point stepping,
continuous output

Ø

Self-tuning function

APPLICATIONS

±

Furnaces

±

Burners & boilers

±

Plastics processing

±

Driers

±

Climatic chambers

±

Heat treatment

±

Sterilizers

±

Oxygen content control

±

etc.

DESCRIPTION

The universal KS 45 controllers are de-

signed to provide precise and cost-ef-

fective temperature control in practi-

cally all branches of industry. The con-

troller output is configurable as signal-

ler, 2-point or continuous PID control,

3-point control with optional split ran-

ge, and 3-point stepping control.

A universal input is provided for the

process value signal. A second analog

input is available for heating current

measurement or for an external set-

point signal. Every KS 45 has at least

one universal input and two switching

outputs. Depending on version, the con-

troller has a universal output or opto-

coupler outputs. The universal output is

configurable as a voltage or current sig-

nal, for controlling solid-state relays, or

as a transmitter supply signal.Galvanic

isolation is provided between inputs and

outputs as well as from the supply volta-

ge and the communication interfaces.

Mounting

The compact KS 45 is clipped onto a

top-hat DIN rail, and can also be un-

mounted very simply.

All connections are of the plug-in type,

so that a controller can be replaced

very quickly without disturbing the wi-

ring.

Display and operation

The dual-line LC display permits simul-

taneous indication of the measured va-

lue and all of the unit’s operating

functions.

Moreover, a LED and 4 other display

elements give a reliable indication of

operating status, operating mode, and

error messages.

The user-configurable engineering unit

of the measured value can be included

in the display. By means of the exten-

ded Operating Level, it is possible to

show any signal or parameter in the

2nd display line.

Interfaces and Engineering Tools

The controller settings are also confi-

gurable by means of an Engineering

Tool. Via the BlueControl

®

software

(which includes a controller simulati-

on), and especially the convenient con-

nection via the BluePort

®

front inter-

face, the user can solve the task in

hand without having to work through

operating instructions. Of course, prac-

tically all settings can also be made

from the controller front.

Moreover, the KS 45 can exchange

data with superordinate systems and

PCs via an optional RS 485 interface

KS 45

Universal industrial controller

Compact design

Top-hat rail mounting

Display & operating functions

Communication features

2-point, 3-point, 3-point stepping, continuous control

Fast cycle times

Two universal inputs& universal output

Timer and programmer

Customer-specific linearization

Auto/manual switchover

rail

line

Summary of Contents for KS 45

Page 1: ...l output is configurable as a voltage or current sig nal for controlling solid state relays or as a transmitter supply signal Galvanic isolation is provided between inputs and outputs as well as from the supply volta ge and the communication interfaces Mounting The compact KS 45 is clipped onto a top hat DIN rail and can also be un mounted very simply All connections are of the plug in type so tha...

Page 2: ... Ω The BlueControl software enables the internal characteristic curve for the KTY 11 6 temperature sensor to be adapted Current and voltage measurement Table 3 Span start and span anywhere within the measurement range Scaling freely selectable 1 999 9 999 Input circuit 12 5 below span monitoring current start 2 mA 2 KS 45 Thermocouple type Measurement range Error Typical resol L Fe CuNi DIN 100 90...

Page 3: ...T DI1 Configurable as direct or inverse switch or push button Contact input Connection of potential free contact that is suitable for switching dry circuits Switched voltage 5 V Switched current 1 mA Optocoupler input For active control signals Nominal voltage 24 V DC external supply Logic 0 3 5 V Logic 1 15 30 V Current demand max 6 mA OUTPUTS SURVEY OF OUTPUTS Output Purpose OUT 1 OUT2 relay opt...

Page 4: ...nt controller with full partial load switchover 2 x PID control Heating Cooling three point and continuous Three point stepping controller Control parameters are adjusted auto matically self tuning or manually via the front panel or using the BlueCon trol software package The KS 45 has been prepared for con necting PMATune in order to determi ne the optimum control parameters also with difficult c...

Page 5: ...k short circuit incorrect polarity Stored limit values Heating current alarm Control loop alarm Fault during self tuning E g Re calibration warning message is generated when a predefined operating time is reached E g Maintenance interval for a switching device message is generated when a predefined number of switching cycles is reached Internal fault RAM EEPROM DISPLAY AND OPERATION Display LCD du...

Page 6: ...uous unattended operation Interference radiation Within the limits for Class B devices Immunity to interference Meets the test requirements for devi ces in industrial areas Evaluation criteria Surge interference partly has marked effects which decay after the interference stops With high levels of surge interference on 24 V AC mains leads it is possible that the device is reset With HF interferenc...

Page 7: ...Text setting Definition of the display contents Hardware requirements A special PC adapter see Additional Accessories is required for connec ting to the controller Updates and demo software from www pma online de Table 4 BlueControl Versions and functions 1 2 3 4 5 Fig 6 Accessories Description Quantity Order no 1 Connector set with screw terminals 4 pcs 9407 998 07101 2 Connector set with spring ...

Page 8: ... input with display and BluePort interface without options 0 90 260V AC 2 output relays INP2 as current input 0 20mA 18 30VAC 18 31VDC 2 0 20mA output relays INP2 as current input 0 1 di1 as contact input di1 as optocoupler input 1 INP2 as universal input 0 measurement di1 as contact input 2 INP2 di1 as optocoupler input as universal input 0 measurement 2 2 3 not on versions with optocoupler outpu...

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