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Section

 

2:

 

Machining/Performance

 

Issues 

 
 

Problem 

Explanation 

Possible

 

Solution/Things

 

to

 

Try 

My

 

tool

 

chatters

 

during 

the

 

cut. 

Vibration

 

causes

 

the

 

cutter 

to

 

not

 

cut

 

smoothly.

 

This 

vibration

 

is

 

due

 

to

 

the 

natural

 

frequency

 

of

 

the 

tool/spindle.  

1.

The

 

feed

 

and

 

speed,

 

and/or 

step-down

 

and

 

step-over 

need

 

to

 

be

 

adjusted.

 

See 

the

 

​​

feeds

 

and

 

speeds 

tutorial

 

for

 

more 

information. 

2.

Turn

 

the

 

spindle

 

speed

 

up.  

 

3.

Adjust

 

the

 

feedrate,

 

usually 

moving

 

slower

 

will

 

be 

smoother,

 

but

 

this

 

is

 

not 

always

 

the

 

case 

4.

Increase

 

the

 

step-down, 

taking

 

a

 

deeper

 

cut

 

into

 

the 

material 

5.

Increase

 

or

 

decrease

 

the 

step-over,

 

the

 

width

 

of

 

the 

cut.

 

Typically

 

the

 

ideal 

step-over

 

is

 

about

 

60%

 

of 

tool

 

diameter. 

Spindle

 

sounds

 

like

 

it

 

is 

slowing

 

down

 

during

 

the 

cut. 

The

 

spindle

 

power

 

is 

insufficient

 

for

 

the

 

amount

 

of 

material

 

being

 

removed. 

1. Decrease

 

the

 

feed

 

rate

 

in 

5%

 

steps

 

until

 

the

 

spindle 

stops

 

bogging

 

down 

 

2. Decrease

 

the

 

step-down 

and

 

step

 

over

 

in

 

your 

toolpaths. 

 

3. Switch

 

to

 

a

 

tool

 

with

 

more 

cutting

 

flutes.  

The

 

Pocket

 

NC

 

is

 

not 

cutting

 

in

 

the

 

location 

that

 

I

 

expected.  

 
 
 
 
 
 
 

1. Make

 

sure

 

that

 

the

 

origin 

for

 

your

 

toolpaths

 

is

 

the

 

table

 

offset/machine

 

origin 

point

 

of

 

the

 

Pocket

 

NC. 

This

 

is

 

a

 

point

 

in

 

space 

about

 

0.839

 

inches

 

above 

the

 

center

 

of

 

B

 

table. 

Summary of Contents for V2

Page 1: ...V2 Troubleshooting Guide ...

Page 2: ... can turn their ideas into reality We hope that using our product is a straightforward process and the the machine functions perfectly But we know that things don t always go perfectly Hopefully this troubleshooting guide can help you resolve some of the problems that come up If your problem is not covered here or if you need some more information please contact us For instructions on how to run t...

Page 3: ...ning on the machine before trying to connect 5 The user interface may not load properly in every browser Try using Chrome Firefox or Safari 6 Try rebooting the machine power off the machine unplug all the cords wait about a minute for the capacitors to drain then plug it back in and restart 7 You may need a different driver Try downloading a new driver from the Beagleboard website 8 Contact the Po...

Page 4: ... is running Particularly at low feed rates the stepper motors can produce quite a bit of noise This is due to the electrical interference in the driver circuit Increasing the feed rate usually decreases the sound The Pocket NC is not cutting in the location that I expected 1 Make sure that the origin for your toolpaths is the B table offset machine origin point of the Pocket NC This is a point in ...

Page 5: ... for the file type includes your file extension file type for example you can t find machining files with a nc extension if the selection set is looking for only ngc files 2 The file must be a text file that the Pocket NC is capable of reading Generally these will have a extension like ngc nc or cnc but any machinable file should work 4 ...

Page 6: ...p down taking a deeper cut into the material 5 Increase or decrease the step over the width of the cut Typically the ideal step over is about 60 of tool diameter Spindle sounds like it is slowing down during the cut The spindle power is insufficient for the amount of material being removed 1 Decrease the feed rate in 5 steps until the spindle stops bogging down 2 Decrease the step down and step ov...

Page 7: ...e Remember that the Z axis is always the Pocket NC spindle 4 Make sure that your stock is located in the same place on your machine as it was relative to the origin point in your CAM program The drive lead screws squeak The end of the lead screw is touching the frame of the machine when it turns 1 Make sure that the screw and the hole are free of debris 2 If the noise it minor is is best to let it...

Page 8: ...is check if your tool length offset is set correctly See the Tool Length Offset tutorial for more information 2 If the error is for exceeding the negative limit of joint 2 and the tool length offset is correct increase the tool stickout or switch to a longer tool holder 3 If the error is for exceeding the positive limit of joint 2 and the tool length offset is correct decrease the tool stickout or...

Page 9: ...ed parts may be able to be fixtured and cut one side at a time instead of all in one program 14 Unexpected Real Time Delay on RT Thread 1 This error means that there has been a delay in the Beaglebones processor 1 This error can be caused by a temporarily dropped connection between the computer and the Pocket NC mill or by a program that is so large and complicated that the Beaglebone s processor ...

Page 10: ... in the toolpath and reposting it Section 4 Resetting Updating the Machine This section will have instructions on how to update the machine when that capability is available This update process will require an internet connection through the ethernet port on the Pocket NC 9 ...

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