13. TROUBLESHOOTING
13
‐
4
⑥
Leakage on Air inlet pipe
Repair or change
4. Engine cooling
system
①
Block in water channel or radiator
②
Air in Cooling system or coolant is
not enough
③
Water pump problem
④
Unsuitable coolant
⑤
Constant temperature unit problem
⑥
Fault on motor of fan or switch of
heat-sensor
Clear
Release air, refill coolant
Change
Change
Change
Change
5. Miscellaneous
①
Carbon accumulated on top of
piston
②
Too many or less lube
③
Unsuitable lube used
Clear
Drain or Refill
Change
Noise on air valve
①
Gap on valve is too big
②
Spring on valve is broken
③
Swing arm or cam shaft worn out
Adjust
Change
Change
Noise from piston
①
Piston worn out
②
Cylinder worn out
③
Carbon gathered in firebox
④
Piston pin or pin hole worn out
⑤
Piston ring or ring notch worn out
Change
Change
Clean
Change
Change
Noise from chain
of circulation
①
Chain elongated
②
Chain worn out
③
Adjustor of chain problem
Change chain & sprocket
Change chain & sprocket
Repair & Change
Noise from clutch
①
Spline of crankshaft damaged
②
Spline of clutch damaged
Change crankshaft
Change clutch
Noise from
Crankshaft
①
Bearing noise
②
Needle bearing damaged
③
Gap too big
Change
Change
Change
Noise from CVT
①
Belt loose or worn out
②
Roller or main wheel damage
Change
Change
Noise from
engine
Noise from
transmission
system
①
Gear damaged
②
Input and output shaft damaged
③
Bearing worn out
④
Bush worn out
Change
Change
Change
Change
Gasoline
engine lacks
power and
accelerating
Clutch
skiding
1.Fuel system
happens
malfunction
①
Octane number is too low
②
Oil routine is blocked and oil supply
is not smooth
Change with gasoline whose
Octane number accords with
regulation
Clean oil routine
Clutch
skiding
Transmission
system
①
Hoof of clutch worn out
②
Spring on clutch is weak
③
Out wheel worn out
④
Belt worn out & loose
Change
Change
Change
Change
Gear change
not smooth
or got stuck
Gear box or Gear
change system
①
Operating gear damaged
②
Shift rod twisted
③
Shift drum worn out
④
Shift pulling stick unsuitable
Change
Change
Change
Adjust
Summary of Contents for 1100 GKE OutLaw
Page 1: ...Service Manual 1100GKE 4 4...
Page 62: ...4 COOLING SYSTEM 4 6 Cooling System Chart...
Page 158: ...10 CVT TRANSMISSION SYSTEM 10 7 5 Appearance installation dimension map Fan shaped array 10...
Page 165: ...11 EFI SYSTEM OF SQR 472ENGINE 11 3 3 The ECU control principle diagram...
Page 166: ...11 EFI SYSTEM OF SQR 472ENGINE 11 4 4 The ECU function module layout...
Page 260: ......