Polar Spas AquaKing, Additional Instructions

Page 1: ...d be resolved from inside and without any delay All electrical work should be perfomed by a qualified electrician The buyer is responsible for ensuring that the instructions are followed even if assembly is performed by a third party ATTENTION If the hot tub will be integrated e g into a terrace it is necessary that the access is not obstructed in any way order to be able to service it Service hat...

Page 2: ... D D E E F F G G H H Article Polar Part Number AquaKing Material LunaWood Page Size A4 Designed by JI 01 10 08 Checked by Aproved by Scale 1 18 Revision v 2 1 Sheet 22 22 1114 626 394 2248 1782 2289 1635 Water drainage and electric wiring 850 210 200 Hose Ø 33 mm 22 ...

Page 3: ...s have been made in the benches and side parts in order to guarantee the best possible fit There are also grooves made for the sealant Pictures 5 and 7 The assembly tools contain a nozzle for the black sealing compound which is used to fill the cut outs and grooves VERY IMPORTANT Fill the grooves with a bit more sealing compound than necessary just that it comes into contact with the other surface...

Page 4: ...or the seating area and base Then turn the base upwards in order to be able to screw it to the seating area picture 18 Use the included screw 4 5x50 mm 3 picture 18 3 In order to get the right distance between the base and the bench use the included 6 pre cut pieces picture 18 10 The adjustment of side modules is then easy After this procedure the sealing joint between the base and the seating are...

Page 5: ...e tightened and locked with 2 included stainless hoops Follow the measurements and placing shown in picture 26 The tightening must be made in stages First tighten the lower part but only until it feels a bit tight Walk around the tub and tap with the rubber mallet at the height where the side modules and benches are fastened to each other Try to get an even distance between side modules and the li...

Page 6: ... Nail small nails in the side modules 4 pcs for each insulation sheet which makes it easy to fasten the side insulation picture 30 P Before putting the covering shelf in place the control system level indicator must be mounted See separate instructions concerning this Assemble the rim picture 35 36 37 HINT Use silicone around the holes and screws This is just to make sure that no water can get in ...

Page 7: ...tape is on top of the preceeding one The end of the last line of tape however is put under the first bit of tape picture 3 Trim the tape so the edge follows the edges of the tape underneath as picture 3 and 4 illustrates See guide Sanding Put the first tape bit over the last one and then fold an edge that you can easily grasp later when you will remove the tape see picture 4 and 7 This way the tap...

Page 8: ...The same principle is used for all parts that will be joined and coated 1 2 3 4 5 6 20mm 20mm ...

Page 9: ...9 10 11 7 8 12 5mm 10mm ...

Page 10: ...Mask the base parts according to the same principle Begin masking the side modules when the joints on sitting well are done 13 14 ...

Page 11: ...g before doing this step 1 Mask with tape along the lines for the joints on both sides 2 Then do the lower line for the joint 3 Trim the edges of the tape so they follow the lines All the joints except the one that will later be applied to the sitting well are now done See page 11 in the graphical manual ...

Page 12: ...entimeters around the joints has to be cleaned with acetone or an similar product and sanded WATCH OUT When coating the tub with TubCoat it is important that the surface is totally dry and that the process itself won t be done within a humid environment otherwise it results in a grey whitish colour while hardening Because of the same reason the material needs to dry at least 12 hours before it get...

Page 13: ...SANDING To ensure the coating will take a firm hold sanding shall be done inside the first masking and out against the edge before the second masking is applied ...

Page 14: ...ong the innermost black line on the seating well 5 The sides are assembled and a joint is made with sealer around the seating well and sides 3 1 Lightly sand inside the masking 2 Masking removed 6 When the sealing mass has dried the joints are to be coated inside the masking which can then be removed afterwards Second Coating ...

Page 15: ...re Hold it from underneath and support the part with your arm Remove the air jet Picture shows air jet gasket installed Screw on and tighten underneath Do not forget to put the thicker gasket in between first The finished part Gasket Gasket Assemble the air jet The thinner of the gaskets is placed on the top side Gasket ...

Page 16: ...The airjet should be coated with silicon before the T connection is attached Apply silicon on the airjet Silicon applied Smear out the silicon Attach the T connection The finished part ...

Page 17: ... Gäller endast om du har AquaKing Jets Only applies if you have AquaKing Jets 1 2 3 4 5 6 ...

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Page 19: ...The pictures show the installation of the temperature sensor ...

Page 20: ...e as shown on picture Then apply sealing sikaflex in the joint Spread out the mass as see in in picture 3 Remove masking tape Repeat procedure for remaining joints Picture shows one section of the edge and placement of the parts 3 1 2 4 ...

Page 21: ...with scotch brite as shown in picture 1 Apply the masking so there is a 1 5mm space between the rounded edge and the tape 1 2 Apply a new layer of tape on top that goes all the way to the edge Apply mass in the joint as shown in picture 3 Spread out the mass with for instance a spatula as shown in picture 4 Check that the mass covers the whole joint all the way around so it meets up with the seal ...

Page 22: ...ied Apply silicone around the hole before you insert the plastic plug After the silicone has dried excess material can be pulled off Then make a protective seal between tub and rim using silicone Remove the top layer of masking tape quickly Repeat the procedure for every joiint when the mass has dried apply TubCoat over the joints and remove the remaining masking tape 5 6 ...

Page 23: ...ethane will be applied between the side insulation of the spa bath and the boxe s insulation see picture The insulation beneath the lid of the box should not be used when the temeprature indicates more than 10 degrees To protect BactiSafe against damage from freezing it should be drained by loosening the stainless nut and the sealing around the glass tube Lowering into terrace ATTENTION If the hot...