Polaris 2013 RANGER RZR 570, Owner'S Manual

Page 1: ...PMS 419 Owner s Manual for Maintenance and Safety RZR 570 RZR 570 EPS ...

Page 2: ...he safety precautions could result in serious injury or death WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm For videos and more information about a safe riding experience with your Polaris vehicle scan this QR code with your smartphone ...

Page 3: ...ecommendations in this owner s manual Review the safety DVD that came with your vehicle Polaris also recommends that all drivers take the ROHVA safety e course and a ROHVA hands on safety training course www rohva org Your manual contains instructions for minor maintenance but information about major repairs is outlined in the POLARIS Service Manual and can be performed by a factory certified Mast...

Page 4: ...n the actual vehicle and the information presented in this publication Depictions and or procedures in this publication are intended for reference use only No liability can be accepted for omissions or inaccuracies Any reprinting or reuse of the depictions and or procedures contained within whether whole or in part is expressly prohibited The original instructions for this vehicle are in English O...

Page 5: ...Introduction 4 Safety 7 Features and Controls 24 Operation 52 Winch Guide 71 Emission Control Systems 82 Maintenance 83 Specifications 132 POLARIS Products 134 Troubleshooting 135 Warranty 139 Maintenance Log 145 Index 146 ...

Page 6: ...ntial personal injury hazard DANGER A DANGER indicates a hazardous situation that if not avoided will result in death or serious injury WARNING A WARNING indicates a hazardous situation that if not avoided could result in death or serious injury CAUTION A CAUTION indicates a hazardous situation that if not avoided could result in minor or moderate injury NOTICE A NOTICE indicates a situation that ...

Page 7: ...iving or on a passenger hand hold Always use the cab nets or doors while riding in this vehicle Always keep hands feet and all other body parts inside the vehicle at all times Always wear a helmet eye protection gloves long sleeve shirt long pants and over the ankle boots Never use this vehicle with drugs or alcohol as these conditions impair judgment and reduce operator reaction time Complete the...

Page 8: ...r existing keys The ignition switch must be replaced if all keys are lost Vehicle Model Number ___________________________________________________ Vehicle Identification Number ______________________________________________ Engine Serial Number ___________________________________________________ Key Number ____________________________________________________________ Engine Serial Number Key Number...

Page 9: ... preventive maintenance program is designed to ensure that all critical components on your vehicle are thoroughly inspected at specific intervals ROHVA Recreational Off Highway Vehicle Association provides both an online safety e course and a hands on safety course in some areas To access this valuable training visit www rohva org For more information about recreational off road vehicle safety in ...

Page 10: ... a helmet that meets or exceeds established safety standards Approved helmets in the USA and Canada bear a U S Department of Transportation DOT label Approved helmets in Europe Asia and Oceania bear the ECE 22 05 label The ECE mark consists of a circle surrounding the letter E followed by the distinguishing number of the country which has granted approval The approval number and serial number will...

Page 11: ... and protection Never ride a POLARIS vehicle with bare feet or sandals Clothing Wear long sleeves and long pants to protect arms and legs Rider Comfort Under certain operating conditions heat generated by the engine and exhaust system can elevate temperatures in the driver and passenger cab area The condition occurs most frequently when a vehicle is being operated in high ambient temperatures at l...

Page 12: ...ur POLARIS dealer to purchase a replacement Replacement safety labels are provided by POLARIS at no charge The part number is printed on the label Proper Use Warning WARNING Require Proper Use of Your Vehicle Do your part to prevent injuries Do not allow careless or reckless driving Make sure operators are 16 or older with a valid driver s license Do not let people drive or ride after using alcoho...

Page 13: ...nuts Slow down before entering a turn Avoid hard acceleration when turning even from a stop Plan for hills rough terrain ruts and other changes in traction and terrain Avoid paved surfaces Avoid sidehilling riding across slopes Be Sure Riders Pay Attention and Plan Ahead If you think or feel the vehicle may tip or roll reduce your risk of injury Keep a firm grip on the steering wheel or hand holds...

Page 14: ...Overloading or carrying tall off center or unsecured loads will increase your risk of losing control Loads should be centered and carried as low as possible in box For stability on rough or hilly terrain reduce speed and cargo RZR 570 MAXIMUM CARGO BOX LOAD 300 lbs 136 kg TIRE PRESSURE IN PSI KPa 1 RIDER FRONT 7 48 REAR 9 62 2 RIDERS FRONT 8 55 REAR 10 69 MAXIMUM WEIGHT CAPACITY INCLUDES WEIGHT OF...

Page 15: ...t in the parked position APPLY BRAKE TO START 7174843 Storage Box Caution LE Models CAUTION Failure to follow these storage instructions could result in injury or property damage Temperatures in this storage box can exceed 150 F 65 C Items such as lighters sealed gasses and electronics are heat sensitive NEVER store such items in this box Shift Caution Storage Box Caution ...

Page 16: ...ators must read and understand the owner s manual and all warning and instruction labels before operating the vehicle Never allow a guest to operate this vehicle until the guest has completed the New Operator Driving Procedures outlined on pages 58 59 Operator Restrictions Age Restrictions This vehicle is an ADULT VEHICLE ONLY Operation is prohibited for anyone under 16 years of age or anyone with...

Page 17: ...increases the risk of a serious injuries in the event of an accident Always wear a helmet eye protection gloves long sleeve shirt long pants and over the ankle boots Seat Belts Riding in this vehicle without wearing the seat belt increases the risk of serious injury in the event of rollover loss of control other accident or sudden stop Seat belts may reduce the severity of injury in these circumst...

Page 18: ...r safety and the safety of others carefully consider how your vehicle is loaded and how to safely operate the vehicle Follow the instructions in this manual for loading tire pressure gear selection and speed Do not exceed vehicle weight capacities The vehicle s maximum weight capacity is listed in the specifications section of this manual and on a label on the vehicle When more passenger weight is...

Page 19: ...ncrease the risk of loss of control and accident or rollover Avoid operating the vehicle on pavement If it s unavoidable travel slowly travel short distances and avoid sudden turns or stops Operating on Public Roads Operating this vehicle on public streets roads or highways could result in a collision with another vehicle Never operate this vehicle on any public street road or highway including di...

Page 20: ...nd Stunts Exhibition driving increases the risk of an accident or rollover DO NOT do power slides donuts jumps or other driving stunts Avoid exhibition driving Improper Hill Climbing Improper hill climbing could cause loss of control or rollover Use extreme caution when operating on hills Always follow proper procedures for hill climbing as described in this owner s manual See page 62 Descending H...

Page 21: ...ntain a steady speed when climbing a hill If you lose all forward speed Apply the brakes gradually until the vehicle is fully stopped Place the transmission in reverse and slowly allow the vehicle to roll straight downhill while applying light brake pressure to control speed Operating in Unfamiliar Terrain Failure to use extra caution when operating on unfamiliar terrain could result in an acciden...

Page 22: ...ls Skidding or Sliding Failure to use extra caution when operating on excessively rough slippery or loose terrain could cause loss of traction loss of control accident or rollover Do not operate on excessively slippery surfaces Always slow down and use additional caution when operating on slippery surfaces Skidding or sliding due to loss of traction can cause loss of control or rollover if tires r...

Page 23: ...hicle and or the operator fall through the ice Never operate the vehicle on a frozen body of water unless you have first verified that the ice is sufficiently thick to support the weight and moving force of the vehicle you and your passenger and your cargo together with any other vehicles in your party Always check with local authorities and residents to confirm ice conditions and thickness over y...

Page 24: ...efueling Gasoline is highly flammable and explosive under certain conditions Always exercise extreme caution whenever handling gasoline Always turn off the engine when refueling Always refuel outdoors or in a well ventilated area free of any source of flame or sparks Always use an approved gasoline container to store fuel and remove the container from the vehicle before filling to avoid fuel ignit...

Page 25: ...Your POLARIS vehicle is designed to provide safe operation when used as directed Modifications to your vehicle may negatively impact vehicle stability Failure of critical machine components may result from operation with any modifications especially those that increase speed or power This vehicle may become less stable at speeds higher than those for which it is designed Loss of control may occur ...

Page 26: ... FEATURES AND CONTROLS Component Locations Hip Bars Cargo Box Shifter Passenger Hand Hold Cab Nets Steering Wheel Throttle Pedal Brake Pedal ROPS Frame Storage Compartment under hood Headlights Taillights ...

Page 27: ... 70 Radiator Access Grill Removal The front grill can be removed to clean debris from the radiator Push down on the two tabs and pivot the grill outward to remove it Service Access Panels The engine access panel is located behind the seats on the frame of the vehicle Remove the seats and remove the access panel to reach some serviceable engine components The rear access panel is located in the bed...

Page 28: ...senger before operating Make sure the adjustment pin and retainer are securely installed after making adjustments 1 Remove the retainer from the end of the adjustment pin 2 Remove the pin from the post 3 Slide the post inward or outward to the desired position 4 Reinstall the pin through the post mounting hole adapter bushing hole both post adjustment holes and lastly through the remaining bushing...

Page 29: ...m those shown Riding in this vehicle without using the cab nets or doors if equipped increases the risk of serious injury or death in the event of an accident or rollover Cab nets or doors must be used by both operator and pas sengers at all times Make sure all latches are secure before operating the vehicle Always inspect cab nets and latches for tightness wear and damage before each use of the v...

Page 30: ... latches are secure Seat Adjustments Loosen do not remove the four screws located on the seat bottom Slide the seat forward or rearward to the desired position Tighten the screws to 4 ft lbs 5 4 Nm Do not overtighten Seat Removal 1 Pull up on the seat latch lever located under the rear edge of the seat 2 Tilt the seat forward 3 Lift the seat upward to remove it from the vehicle 4 Reverse this proc...

Page 31: ... inner edge of the seat The belt should fit snugly across your hips and diagonally across your chest Make sure the belt is not twisted 2 Push the latch plate into the buckle until it clicks Pull up on the strap to tighten 3 Press the red release latch on the buckle to release the seat belt Seat Belt Height Adjuster if equipped A breakthrough in comfort the seat belt height adjuster reduces neck ru...

Page 32: ...inuing to stretch the seat belt height adjuster slide the adjuster up or down rocking it side to side if necessary until you reach the desired height This may require both hands Do not attempt to adjust while vehicle is in motion NOTE Adjustment becomes easier with repeated use CLEANING INSTRUCTIONS The seat belt height adjuster can be cleaned with water STEP 1 STEP 2 ...

Page 33: ...o make sure it releases freely 3 Pull each seat belt completely out and inspect the full length for any damage including cuts wear fraying or stiffness If any damage is found or if the seat belt does not operate properly have the seat belt system checked and or replaced by an authorized POLARIS dealer 4 To clean dirt or debris from the seat belts sponge the straps with mild soap and water Do not u...

Page 34: ...volt accessory outlet on the dash Use the outlet to power an auxiliary light or other optional accessories or lights For service the dash outlet connection is under the dash AWD Switch 12V Accessory Outlet Ignition Switch Light Switch Base Model Instrument Cluster Light Switch LE Model ...

Page 35: ... on high beam Move the rocker switch to the center position to place the headlights on low beam Press the bottom of the rocker switch to turn off the headlights OFF Turn the key to the OFF position to stop the engine Electrical circuits are off LIGHTS ON Electrical circuits are on Electrical equipment can be used LIGHTS OFF Electrical circuits are on Electrical equipment can be used START Turn the...

Page 36: ...ifferential Unlock TURF mode Press the top of the rocker switch to engage All Wheel Drive AWD See page 42 for operating instructions Move the rocker switch to the center position to lock the differential and operate in rear wheel drive Press the bottom of the switch to unlock the differential and allow the two rear drive wheels to operate independently See page 42 for differential lock operating i...

Page 37: ...justment is important to assure proper transmission function Your POLARIS dealer can assist in resolving any shifting problems NOTICE Do not attempt to shift the transmission while the vehicle is moving or damage to the transmission could result Always shift when the vehicle is stationary and the engine is at idle Using Low Range Always shift into low gear for any of the following conditions Opera...

Page 38: ...rottle pedal returns normally before starting the engine Make sure there s adequate throttle pedal freeplay See page 110 for throttle pedal adjustment procedures This vehicle is equipped with a throttle release switch which is designed to reduce the risk of a frozen or stuck throttle If the throttle cable should stick in an open position when the operator releases the throttle pedal engine speed w...

Page 39: ...ects the park brake pads from excessive wear Tip This feature will not operate properly if the park brake connector or switch under the hood malfunctions or becomes disconnected or if the switch has moved Check for disconnection then see your dealer or other qualified service person promptly if this feature fails to operate properly 1 To set the park brake apply the brakes 2 Pull the park brake le...

Page 40: ... ever becomes damaged in any way No device can assure occupant protection in the event of a rollover When used with seat belts and cab nets the ROPS helps prevent occupants from being ejected from the vehicle Always follow all safe operating practices outlined in this manual to avoid vehicle rollover WARNING Vehicle rollover could cause severe injury or death Always avoid operating in a manner tha...

Page 41: ...indicator briefly illuminates when the key is turned to the ON position See page 45 To conserve battery power the EPS will shut down 5 minutes after the engine is stopped if the key remains in the ON position The EPS warning indicator will illuminate to indicate the EPS has shut down If the light remains on after starting the engine the EPS system is inoperative Your POLARIS dealer can assist Powe...

Page 42: ...tomatically disengage There is no limit to the length of time the vehicle may remain in AWD Engaging AWD The AWD switch may be turned on or off while the vehicle is moving Initially the vehicle s electronic system will not enable the AWD until the engine RPM is below 3100 Once enabled the AWD remains enabled until the AWD switch is turned off If the switch is turned off while the demand drive unit...

Page 43: ...egain traction the front wheels will automatically disengage There is no limit to the length of time the vehicle may remain in AWD Tip The AWD switch may be turned on or off while the vehicle is moving Engage the AWD before getting into conditions where front wheel drive may be needed If the rear wheels are spinning release the throttle before switching to AWD NOTICE Switching to AWD while the rea...

Page 44: ...he front gearcase 1 Stop the vehicle 2 Operate in reverse for at least 10 feet 3 m 3 Stop completely 4 Shift into low gear and drive forward 5 If the front gearcase remains locked after following these instructions see your dealer for service Locking the Differential NOTICE Damage to the differential can occur if it is engaged while the vehicle is traveling at high speeds or while the rear wheels ...

Page 45: ...en on sloped uneven or loose terrain could cause loss of control and result in serious injury or death One rear wheel may slip and lose traction or may lift up and grab when it touches the ground again Press the bottom of the switch to unlock the differential and allow the rear drive wheels to operate independently This mode of operation is well suited to turf driving or whenever aggressive tracti...

Page 46: ...l to clean the instrument cluster Do not allow insect sprays to contact the lens Speedometer The speedometer displays vehicle speed in either miles per hour MPH or kilometers per hour km h See page 48 Mode Button Use the MODE button to toggle through mode options See page 48 for operation of the modes Rider Information Center Speedometer Indicator Lamps MODE Button ...

Page 47: ...d to the ON position If the light remains on the EPS system is inoperative Your POLARIS dealer can assist Neutral This lamp illuminates when the transmission is in neutral and the ignition key is in the ON position High Beam if equipped This lamp illuminates when the headlamp switch is set to high beam Helmet Seat Belt This lamp flashes for several seconds when the key is turned to the ON position...

Page 48: ...t cluster may have shut off to protect the electronic speedometer If this occurs your POLARIS dealer can provide proper diagnosis The information center is set to display standard units of measurement and a 12 hour clock at the factory To change to metric and or a 24 hour clock see page 49 1 Gear Indicator This indicator displays gear shifter position H High Gear L Low Gear N Neutral R Reverse Gea...

Page 49: ...indicates that the vehicle is operating at an RPM too low to keep the battery charged It may also occur when the engine is at idle and high electrical load lights cooling fan accessories is applied Drive at a higher RPM or recharge the battery to clear the warning 5 Clock The clock displays time in a 12 hour or 24 hour format See page 49 for resetting instructions 6 Service Indicator A flashing wr...

Page 50: ...mode that was displayed prior to setting the units 1 Turn the key to the OFF position 2 Press and hold the MODE button while turning the key to the ON position 3 When the display flashes the distance setting tap the MODE button to advance to the desired setting 4 Press and hold the MODE button to save the setting and advance to the next display option 5 Repeat the procedure to change remaining dis...

Page 51: ... the new settings and exit the clock mode 6 Turn the key to the OFF position Odometer Mode The odometer records and displays the distance traveled by the vehicle Trip Meter Mode The trip meter records the distance traveled by the vehicle if reset before each trip To reset select the trip meter mode Press and hold the MODE button until the meter resets to zero In the Rider Information Center the tr...

Page 52: ...hen the service hours flash press and release the MODE button to advance the hours to the desired setting including OFF Press and hold the MODE button to set the new service hour interval Diagnostic Display Mode The EFI diagnostic display mode is for informational purposes only Your POLARIS dealer can provide for all major repairs The diagnostic mode is accessible only when the check engine warnin...

Page 53: ...s retrieve the error codes from the display 1 If the error codes are not displayed use the MODE button to toggle until Ck ENG displays on the main line of the display 2 Press and hold the MODE button to enter the diagnostics code menu 3 Record the three numbers displayed in the gear position clock and odometer displays 4 Press the MODE button to advance to the next error code 5 Press and hold the ...

Page 54: ...ures carefully NOTICE Excessive heat build up during the first three hours of operation will damage close fitted engine parts and drive components Do not operate at full throttle or high speeds during the first three hours of use Use of any improper oils may cause serious engine damage POLARIS Premium 4 Synthetic Oil is specifically formulated for your 4 cycle engine Engine and Drivetrain Break in...

Page 55: ...the brake system is new could damage brake pads and rotors PVT Break in Clutches Belt A proper break in of the clutches and drive belt will ensure a longer life and better performance If a belt fails always clean any debris from the duct and from the engine compartment Standard Break In Drive at slower speeds for the first 50 miles 80 km of operation Carry only light loads Avoid aggressive acceler...

Page 56: ...ensure fastener tightness 115 Frame nuts bolts fasteners Inspect ensure tightness Fuel and oil Ensure proper levels 47 91 Coolant level Ensure proper level 102 101 Coolant hoses Inspect for leaks Throttle Ensure proper operation 109 Indicator lights switches Ensure proper operation 33 Air filter pre filter Inspect clean 106 107 Intake pre filters Inspect clean 107 Headlamp Check operation apply PO...

Page 57: ...el roads 7 Drive in a manner appropriate for your skills and operating conditions Never operate at excessive speeds Never attempt wheelies jumps or other stunts Keep both hands on the steering wheel during operation 8 Never consume alcohol or drugs before or while operating this vehicle 9 Always use the size and type of tires specified for your vehicle Always maintain proper tire pressure 10 Never...

Page 58: ...Operating the vehicle immediately after starting could cause engine damage Allow the engine to warm up for several minutes before operating the vehicle 8 Release the park brake before driving if equipped Stopping the Engine 1 Release the throttle pedal completely and brake to a complete stop 2 Place the transmission in PARK 3 Turn the engine off 4 Slowly release the brake pedal and make sure the t...

Page 59: ...ration of this vehicle in your area Respect the environment in which you ride your vehicle Find out where the designated riding areas are by contacting your POLARIS dealer a local riding club or local officials Help keep our trails open for recreational vehicle use As an off road enthusiast you represent the sport and can set a good example or a poor example for others to follow Tread lightly Oper...

Page 60: ...l you have at least two hours of driving experience with this vehicle 5 Do not tow or carry cargo during this period 6 Select an open area that allows room to familiarize yourself with vehicle operation and handling 7 The driver and all passengers must wear helmet eye protection gloves long sleeve shirt long pants over the ankle boots and seat belt at all times 8 Sit in the driver s seat and faste...

Page 61: ...king both left and right turns at a slow speed WARNING Operating in TURF mode if equipped when on sloped uneven or loose terrain could cause loss of control and result in serious injury or death One rear wheel may slip and lose traction or may lift up and grab when it touches the ground again 18 Increase speed only after mastering all maneuvers at a slow speed 19 After you become skilled at making...

Page 62: ...d 5 The driver and all passengers must wear helmet eye protection gloves long sleeve shirt long pants over the ankle boots and seat belt at all times See page 8 6 Make sure all passengers secure their seat belts 7 Make sure all cab nets are properly secured 8 Allow a passenger to ride only in the passenger seat 9 Slow down Always travel at a speed appropriate for your skills your passenger s skill...

Page 63: ...ntain a high level of alertness reading the trail and avoiding quick sharp turns which can cause skids 3 Engage all wheel drive before wheels begin to lose traction NOTICE Severe damage to the drive train may occur if the AWD is engaged while the wheels are spinning Always allow the wheels to stop spinning before engaging AWD 4 Correct a skid by turning the steering wheel in the direction of the s...

Page 64: ...steep hills If ascending a steeper grade is unavoidable engage all wheel drive before ascending 4 Drive straight uphill 5 Proceed at a steady rate of speed and throttle opening Never open the throttle suddenly 6 Avoid unnecessary changes in speed or direction 7 Never go over the crest of a hill at high speed An obstacle a sharp drop or another vehicle or person could be on the other side of the hi...

Page 65: ...6 If the vehicle begins to slide downhill immediately turn downhill to stop the slide or stop the vehicle and maneuver slowly and carefully until the vehicle can be driven straight downhill Driving Downhill Whenever descending a hill follow these precautions 1 Avoid excessively steep hills 2 Never operate in TURF mode if equipped while operating on a hill or other irregular terrain Always move the...

Page 66: ... stopping ability After leaving water test the brakes Apply them lightly several times while driving slowly The friction will help dry out the pads NOTICE Major engine damage can result if the vehicle is not thoroughly inspected after operation in water Perform the services outlined in the maintenance chart See page 83 Give special attention to engine oil transmission oil demand drive fluid rear g...

Page 67: ...ards such as logs rocks and low hanging branches 3 Travel slowly and use extra caution when operating on unfamiliar terrain Not all obstacles are immediately visible 4 Avoid operating over large obstacles such as large rocks and fallen trees If unavoidable use extreme caution and operate slowly 5 Always have a passenger dismount and move away from the vehicle before operating over an obstacle that...

Page 68: ...ese precautions when operating in reverse 1 Always check for obstacles or people behind the vehicle 2 Apply the throttle lightly Never open the throttle suddenly 3 Back slowly 4 Apply the brakes lightly for stopping 5 Avoid making sharp turns ...

Page 69: ...ine is unavoidable follow these precautions 1 Place the transmission in PARK 2 Turn the engine off 3 Slowly release the brake pedal and make sure the transmission is in PARK before exiting the vehicle 4 Engage the park brake if equipped 5 Block the rear wheels on the downhill side or park the vehicle in a sidehill position instead ...

Page 70: ...cured loads can create unstable operating conditions which could result in loss of control of the vehicle OPERATE ONLY WITH STABLE AND SAFELY ARRANGED LOADS When handling off centered loads that cannot be centered securely fasten the load and operate with extra caution Always attach the tow load to the hitch point designated for your vehicle HEAVY LOADS CAN CAUSE BRAKING AND CONTROL PROBLEMS Use e...

Page 71: ...peed and cargo Exercise caution if the cargo load extends over the side of the box Always read and understand the load distribution warnings listed on warning labels and in this manual Never exceed the maximum capacities specified for your vehicle See page 132 Belt Life To extend belt life use low gear in the following conditions when hauling or towing heavy cargo when consistently operating at sp...

Page 72: ...cation which could result in loss of control of the vehicle 5 The total load operator passenger accessories cargo and weight on hitch must not exceed the maximum weight capacity of the vehicle Towing a RZR Towing this vehicle is not recommended Always transport the vehicle on a trailer or flatbed with all four wheels off the ground See page 131 If towing a disabled vehicle is unavoidable place the...

Page 73: ...er 16 years of age to operate the winch 4 Always wear eye protection and heavy gloves when operating the winch 5 Always keep body hair clothing and jewelry clear of the winch cable fairlead and hook when operating winch 6 Never attempt to jerk a load attached to the winch with a moving vehicle See the Shock Loading section on page 80 7 Always keep the area around the vehicle winch winch cable and ...

Page 74: ... at one end of the winch drum can damage the winch and the winch cable B If stacking occurs stop winching Follow step 15 on page 78 to feed and rewind the cable evenly before continuing the winch operation 13 Never winch up or down at sharp angles This can destabilize the winching vehicle and possibly cause it to move without warning 14 Never attempt to winch loads that weigh more than the winch s...

Page 75: ...er Your dealer can provide service on your winch if this occurs 22 Always inspect your winch and winch cable before each use 23 Never winch the hook fully into the winch This can cause damage to winch components 24 Unplug the remote control from the vehicle when the winch is not in use to prevent inadvertent activation and use by unauthorized persons 25 Never grease or oil the winch cable This wil...

Page 76: ...g strategy if it is not working Always remember that your winch is very powerful There are simply some situations that you and your winch will not be able to deal with Do not be afraid to ask others to help when this happens 1 Always inspect the vehicle winch winch cable and winch controls for any signs of damage or parts in need of repair or replacement before each use Pay particular attention to...

Page 77: ...cable at the first sign of damage to prevent SEVERE INJURY or DEATH in the event of failure For your safety always replace POLARIS winch parts including the cable with genuine POLARIS replacement parts available at your authorized POLARIS dealer C If possible keep the winch cable aligned with the centerline of the winching vehicle This will help the spooling of the winch cable and reduce the load ...

Page 78: ... jacket tarp or other soft dense object A damper can absorb much of the energy released if a winch cable breaks when winching Even a tree limb can help as a damper if no other items are available to you B Lay the damper on top of the mid point of the winch cable length that is spooled out C On a long pull it may be necessary to stop winching so that the damper can be repositioned to the new mid po...

Page 79: ...slack in the winch cable F Select the proper vehicle gear to propel the stuck vehicle in the direction of winching G Shift to the lowest gear available on the stuck vehicle H Slowly and carefully apply vehicle throttle and winch together to free the vehicle I Stop winching as soon as the stuck vehicle is able to propel itself without the help of the winch J Detach the winch cable hook K Rewind the...

Page 80: ...cross the winch drum You will need an assistant to perform this task A Release the clutch on the winch B Feed out the winch cable that is unevenly bunched up in one area C Re engage the winch clutch D Have an assistant pull the winch cable tightly with about 100 lbs 45 kg of tension using the hook strap E Slowly winch the cable in while your assistant moves the end of the winch cable back and fort...

Page 81: ... cable has already been permanently and severely damaged Promptly discontinue use of a winch cable in this condition B A kinked winch cable made of wire rope that has been straightened out is shown at right Even though it may look usable the cable has been permanently and severely damaged It can no longer transmit the load that it could prior to kinking Promptly discontinue use of a winch cable in...

Page 82: ...ging This puts extra load on the winch winch cable and generates excessive heat from the motor This is a form of shock loading 3 Never tow a vehicle or other object with your winch Towing an object with a winch produces shock loading of the cable even when towing at slow speeds Towing from a winch also positions the towing force high on the vehicle This can cause instability of the vehicle and pos...

Page 83: ...ctivation of the winch 4 For your safety always replace POLARIS winch parts including the cable with genuine POLARIS replacement parts available at your authorized POLARIS dealer 5 Some winch models use wire rope as the winch cable Other winches use a specially designed synthetic rope as the winch cable 6 Never replace a synthetic rope winch cable with a consumer grade polymer rope such as can be ...

Page 84: ...with a closed crankcase system Blow by gases are forced back to the combustion chamber by the intake system All exhaust gases exit through the exhaust system Exhaust Emission Control System Exhaust emissions are controlled by engine design An electronic fuel injection EFI system controls fuel delivery The engine and EFI components are set at the factory for optimal performance and are not adjustab...

Page 85: ...ce chart Inspect clean lubricate adjust and replace parts as necessary When inspection reveals the need for replacement parts genuine POLARIS parts are available from your POLARIS dealer Equivalent parts may be used for emissions related service Service and adjustments are important for proper vehicle operation If you re not familiar with safe service and adjustment procedures a qualified dealer c...

Page 86: ...uld result in component failure and lead to serious injury or death Have an authorized POLARIS dealer or other qualified person perform these services Symbol Description Ź Perform these operations more often for vehicles subjected to severe use D Have an authorized POLARIS dealer or other qualified person perform these services ...

Page 87: ...Brake system Wheels fasteners Frame fasteners Engine oil level Intake pre filters Coolant Daily Check level Ź Power steering unit if equipped Daily Inspect daily clean often Headlamp tail lamp Daily Check operation apply dielectric grease if replacing Ź Air filter main element Weekly Inspect replace as needed Ź D Brake pad wear 10 H Monthly 100 160 Inspect periodically Ź Engine breather 25 H Month...

Page 88: ... lines fasteners if equipped 50 H 6 M 500 800 Inspect for leaks and loose fittings Shift Linkage 50 H 6 M 500 800 Inspect lubricate adjust D Steering 50 H 6 M 500 800 Lubricate Ź Front Suspension 50 H 6 M 500 800 Lubricate Ź Rear Suspension 50 H 6 M 500 800 Lubricate Cooling system 50 H 6 M 500 800 Inspect coolant strength seasonally pressure test system yearly Ź Engine oil change 100 H 6 M 1000 1...

Page 89: ...ng security apply dielectric grease to connectors subjected to water mud etc D Clutches drive and driven 100 H 12 M 1000 1600 Inspect clean replace worn parts Drive belt 100 H 12 M 1000 1600 Inspect replace as needed D Front wheel bearings 100 H 12 M 1000 1600 Inspect replace as needed D Brake fluid 200 H 24 M 2000 3200 Change every two years Suspension bushings 250 H 24 M 2000 3200 Inspect replac...

Page 90: ...to proper level on dipstick See page 91 Brake Fluid DOT 4 Brake Fluid Maintain level between fill lines See page 112 Transmission Oil Main Gearcase AGL Gearcase Lubricant Transmission Fluid See page 95 Demand Drive Fluid Front Gearcase Demand Drive Fluid See page 94 Prop Shaft U Joint Grease Locate fittings and grease Control Arm Pivot Bushings Front Rear All Season Grease or grease conforming to ...

Page 91: ...89 MAINTENANCE Lubrication Recommendations FrontStabilizer Bar Bushings Rear Control Arm Pivot Bushings Front Control Arm Pivot Bushings ...

Page 92: ...seizure accident and injury Always perform the maintenance procedures as outlined in the Periodic Maintenance Chart Oil may need to be changed more frequently if POLARIS PS 4 engine oil is not used Follow the manufacturer s recommendations for ambient temperature operation See page 134 for the part numbers of POLARIS products NOTICE Mixing brands or using a non recommended oil may cause serious en...

Page 93: ...tube is located on the engine behind the passenger seat Access the dipstick through the right rear wheel well 1 Position the vehicle on a level surface 2 Place the transmission in PARK 3 Always clean away all dirt and debris from the dipstick area before removing the dipstick Remove the dipstick Wipe it dry with a clean cloth 4 Reinstall and tighten the dipstick 5 Remove the dipstick and check the...

Page 94: ...ARK Apply the brakes 2 Start the engine Allow it to idle for two to three minutes Stop the engine 3 Clean the area around the drain plug CAUTION Hot oil can cause burns to skin Do not allow hot oil to contact skin 4 Place a drain pan beneath engine crankcase and remove the drain plug 5 Allow the oil to drain completely 6 Reinstall the sealing washer on the drain plug Tip The sealing surfaces on dr...

Page 95: ...e by hand until the filter gasket contacts the sealing surface then turn it an additional 3 4 turn 12 Always clean away all dirt and debris from the dipstick area before removing the dipstick Remove the dipstick and fill the sump with two quarts 1 9 l of recommended oil 13 Reinstall and tighten the dipstick 14 Make sure the transmission is in PARK Apply the brakes 15 Start the engine Allow it to i...

Page 96: ...surface 2 Remove the fill plug Check the fluid level 3 Add the recommended fluid to the bottom thread of the fill plug hole 4 Reinstall the fill plug Torque to specification Fluid Change The drain plug is located on the bottom of the gearcase 1 Remove the fill plug 2 Place a drain pan under the drain plug 3 Remove the drain plug Allow the fluid to drain completely 4 Clean the drain plug If the o r...

Page 97: ...lug 3 Check the fluid level 4 Add the recommended fluid to the bottom of the fill plug hole Do not overfill 5 Reinstall the fill plug Torque to specification Fluid Change The drain plug is located on the bottom of the gearcase Access the drain plug through the drain hole in the skid plate 1 Remove the fill plug 2 Place a drain pan under the drain plug 3 Remove the drain plug Allow the fluid to dra...

Page 98: ...ead after the engine is warmed up and the vehicle is driven at higher speeds Immediately check the spark plug for correct color See page 97 CAUTION A hot exhaust system and engine can cause burns Wear protective gloves when removing a spark plug for inspection Gearcase Lubricant Capacity Fill Plug Torque Drain Plug Level Check Plug Torque Transmission Main Gearcase AGL Gearcase Lubricant Transmiss...

Page 99: ...g Condition Normal Plug The normal insulator tip is gray tan or light brown There will be few combustion deposits The electrodes are not burned or eroded This indicates the proper type and heat range for the engine and the service Wet Fouled Plug The wet fouled insulator tip is black A damp oil film covers the firing end There may be a carbon layer over the entire nose Generally the electrodes are...

Page 100: ...der the dash above the brake and throttle pedals Spare fuses are provided in the fuse box The power fuse box is located under the driver s seat Remove the engine access panel to access the fuse box Main Fuse Feature Supported 20A Lights Headlights Taillights 10A Drive AWD 20A Accessory Winch Switch 12V Power Receptacle 10A Fuel Pump 20A Electronic Engine Control Starting Power Fuse Feature Support...

Page 101: ...vehicle to disengage it from the mount 3 Remove the fuse box cover 4 Remove the suspect fuse from the fuse panel If the fuse is blown install a new fuse with the same amperage rating 5 Reinstall the fuse box cover Reinstall the fuse box over the mount and slide it toward the left to engage the tabs Be sure the fuse box is securely mounted Release Tabs Slide right to disengage ...

Page 102: ...e radiator Tip Some coolant level drop on new vehicles is normal as the system is purging itself of trapped air Observe coolant levels and maintain as recommended by adding coolant to the overflow bottle Adding or Changing Coolant POLARIS recommends the use of POLARIS Antifreeze 50 50 Premix This antifreeze is already premixed and ready to use Do not dilute with water See page 134 for the part num...

Page 103: ...iveness Using a high pressure system is not recommended Radiator Coolant Level This procedure is required only if the cooling system has been drained for maintenance and or repair But if the overflow bottle has run dry the level in the radiator should also be inspected CAUTION Escaping steam can cause burns Never remove the pressure cap while the engine is warm or hot Always allow the engine to co...

Page 104: ...osition the vehicle on a level surface 2 Remove the hood See page 27 3 View the coolant level in the overflow bottle 4 If the coolant level is below the safe operating range remove the cap and use a funnel to add coolant through the opening Reinstall the cap Tip If coolant must be added often or if the overflow bottle runs completely dry there may be a leak in the system Your POLARIS dealer can in...

Page 105: ...he following responsibilities for your own safety and the safety of others Always follow all recommended maintenance procedures Always look for and remove debris inside and around the clutch and vent system when replacing the belt See your POLARIS dealer or other qualified service person as outlined in the owner s manual This PVT system is intended for use on POLARIS products only Do not install i...

Page 106: ...rming this procedure 2 Remove the clutch cover screws and open the clutch cover Remove all debris wrapped in and around the PVT system 3 Remove all debris from the entire clutch air duct passage 4 Check for signs of damage to seals on the transmission and engine If any seals appear to be damaged your vehicle requires prompt service Your POLARIS dealer can assist Tip Belt slip is responsible for cr...

Page 107: ... from the bottom of the clutch box Allow the water to drain Reinstall the drain plug securely 2 Place the transmission in PARK Apply the brakes Start the engine 3 Apply varying throttle for 10 15 seconds to expel the moisture and air dry the belt and clutches Do not hold the throttle wide open for more than 10 seconds 4 Allow the engine RPM to settle to idle speed Apply the brakes Shift the transm...

Page 108: ... hose clamp and remove the intake hose from the air box cover before unlatching the cover clips 4 Unlatch the cover clips and carefully remove the air box cover Do not allow the air box cover to contact the air filter during removal NOTICE Dirt or debris in the air box could result in severe engine damage Always clean all dirt and debris from the air box before installing the filter 5 Inspect the ...

Page 109: ... the clamp securely 9 Reinstall the access panel Intake Pre Filters The engine and PVT intake pre filters are located on the left side of the cargo box Inspect both pre filters before each use of the vehicle to ensure adequate air flow If necessary remove the pre filters and clean with soapy water Dry with low pressure compressed air NOTICE When washing the vehicle always avoid spraying water dire...

Page 110: ... Never run the engine in an enclosed area Exhaust contains poisonous carbon monoxide gas that can cause loss of consciousness or death in a very short time Periodically clean the spark arrester to remove accumulated carbon 1 Remove the retaining nut Remove the arrester from the end of the muffler 2 Use a non synthetic brush to clean the arrester screen A synthetic brush may melt if components are ...

Page 111: ...rottle pedal has excessive play due to cable stretch or misadjustment it will cause a delay in throttle response especially at low engine speed The throttle may also not open fully If the throttle pedal has no freeplay the throttle may be hard to control and the idle speed may be erratic Check the throttle pedal freeplay at the intervals outlined in the Periodic Maintenance Chart beginning on page...

Page 112: ... throttle body 3 Slide the cable adjuster boot off the cable adjuster 4 Using a 10 mm open end wrench loosen the adjustment jam nut 5 Using an 8 mm open end wrench move the cable adjuster until 1 16 to 1 8 1 5 3 mm of freeplay is achieved at the throttle pedal See page 109 While adjusting lightly flip the throttle pedal up and down 6 Tighten the jam nut 7 Apply a small amount of grease to the insi...

Page 113: ...te a possible fluid leak or low brake fluid level which must be corrected before riding See page 112 for brake fluid information If you discover any irregularities in brake system operation including excessive pedal travel contact your POLARIS dealer for proper diagnosis and repairs WARNING Operating the vehicle with a spongy brake pedal can result in loss of braking which could cause an accident ...

Page 114: ...he possibility of accident or severe injury Change the brake fluid every two years and any time the fluid becomes contaminated the fluid level is below the minimum or if the type and brand of the fluid in the reservoir are unknown Access the brake fluid reservoir through the left front wheel well 1 Position the vehicle on a level surface 2 Place the transmission in PARK 3 View the brake fluid leve...

Page 115: ...ay also reduce the friction between the brake pad and caliper 5 Inspect the brake disc spline and pad wear surface for excessive wear Change pads when worn to 0 030 0 762 mm Steering Wheel Inspection Check the steering wheel for specified freeplay and smooth operation at the intervals outlined in the Periodic Maintenance Chart beginning on page 83 1 Position the vehicle on level ground 2 Lightly t...

Page 116: ...cle slightly for easier adjustment Always heed the following rules if you make adjustments to this suspension Always return the suspension to the lowest softest setting after the load is removed from the vehicle The increased suspension height will negatively impact vehicle stability when operating without a load Always apply the same adjustment setting to all four wheels Never operate the vehicle...

Page 117: ...ry Always maintain proper tire pressure Always use POLARIS approved size and type of tires for this vehicle when replacing tires Tire Tread Depth Always replace tires when tread depth is worn to 1 8 3 mm or less Axle and Wheel Nut Torque Specifications Inspect the following items occasionally for tightness and if they ve been loosened for maintenance service Do not lubricate the stud or the lug nu...

Page 118: ...orrect position on the wheel hub Be sure the valve stem is toward the outside and rotation arrows on the tire point toward forward rotation WARNING Improperly installed wheels can adversely affect tire wear and vehicle handling which can result in serious injury or death Always ensure that all nuts are torqued to specification Do not service axle nuts that have a cotter pin installed Your POLARIS ...

Page 119: ...st be replaced Tip If an LED headlamp has moisture or fogging inside disconnect the wiring harness from the headlamp s for a few days to allow the moisture to clear out Do not operate the vehicle at night or in low light conditions without properly working headlights Headlight Lamp Replacement Do not service the headlamps until they ve cooled sufficiently 1 Unplug the headlamp from the wiring harn...

Page 120: ...e wall at the same height 3 Apply the brakes Turn the ignition switch to the LIGHTS ON position 4 Observe the headlight aim The most intense part of the headlight beam should be aimed 8 20 cm below the mark placed on the wall in step 2 Include the weight of a rider on the seat while performing this step 5 If adjustment is necessary turn the headlight adjustment screw to adjust the beam 6 Repeat st...

Page 121: ...can provide this service If it s impossible to take your vehicle to a dealer before starting it follow the steps outlined below 1 Move the vehicle to dry land 2 Check the air box If water is present dry the air box and replace the filter with a new filter Thoroughly dry the air pre filter See pages 106 107 3 Remove the spark plug 4 Turn the engine over several times 5 Dry the spark plug and reinst...

Page 122: ...s when working near batteries KEEP OUT OF REACH OF CHILDREN Your vehicle may have either a sealed battery which requires little maintenance or a conventional battery A sealed battery can be identified by its flat covers on the top of the battery A conventional battery has six filler caps on the top of the battery Always keep battery terminals and connections free of corrosion If cleaning is necess...

Page 123: ...attery Removal 1 Remove the driver s seat See page 28 2 On conventional batteries remove the battery vent tube 3 Disconnect the black negative battery cable first 4 Disconnect the red positive battery cable last 5 Lift the battery out of the vehicle Be careful not to tip a conventional battery sideways which could spill electrolyte NOTICE If electrolyte spills immediately wash it off with a soluti...

Page 124: ...attery 1 Ensure that the battery is fully charged 2 Place the battery in the battery holder 3 On conventional batteries install the battery vent tube sealed batteries do not have a vent tube The vent tube must be free of obstructions and securely installed Route the tube away from the frame and vehicle body to prevent contact with electrolyte WARNING Battery gases could accumulate in an improperly...

Page 125: ...ttery Tender charger or by charging about once a month to make up for normal self discharge Battery Tender can be left connected during the storage period and will automatically charge the battery if the voltage drops below a pre determined point See page 134 for the part numbers of POLARIS products Battery Fluid Conventional Battery A poorly maintained battery will deteriorate rapidly Check the b...

Page 126: ... sealing strip off or add any other fluid to this battery The single most important thing about maintaining a sealed battery is to keep it fully charged Since the battery is sealed and the sealing strip cannot be removed you must use a voltmeter or multimeter to measure DC voltage WARNING An overheated battery may explode causing severe injury or death Always watch charging times carefully Stop ch...

Page 127: ...andard amps specified on top of battery 100 12 8 13 0 volts None check at 3 mos from date of manufacture None required 75 100 12 5 12 8 volts May need slight charge if no charge given check in 3 months 3 6 hours 50 75 12 0 12 5 volts Needs charge 5 11 hours 25 50 11 5 12 0 volts Needs charge At least 13 hours verify state of charge 0 25 11 5 volts or less Needs charge with desulfating charger At l...

Page 128: ...s to contact the vehicle The best and safest way to clean your POLARIS vehicle is with a garden hose and a pail of mild soap and water 1 Use a professional type washing cloth cleaning the upper body first and the lower parts last 2 Rinse with clean water frequently 3 Dry surfaces with a chamois to prevent water spots Washing Tips Avoid the use of harsh cleaners which can scratch the finish Do not ...

Page 129: ...act your POLARIS dealer for free replacement Grease all zerk fittings immediately after washing Allow the engine to run for a while to evaporate any water that may have entered the engine or exhaust system Polishing the Vehicle POLARIS recommends the use of common household aerosol furniture polish for polishing the finish on your POLARIS vehicle Follow the instructions on the container Polishing ...

Page 130: ...ent Never use abrasive cleaners on plated or painted surfaces 2 Rinse well with clear water Soap detergents salt dirt mud and other elements can cause corrosion 3 Polish the clean chrome wheels periodically Use an automotive grade chrome polish 4 Routinely and liberally apply a weather resistant wax to each polished chrome wheel Choose a product suitable for chrome finishes Read and follow the pro...

Page 131: ...Carbon Clean removes water from fuel systems stabilizes fuel and removes carbon deposits from pistons rings valves and exhaust systems 3 Allow the engine to run for 15 20 minutes to allow the stabilizer to disperse through the entire fuel delivery system Oil and Filter Change the oil and filter See page 92 Air Filter Air Box Inspect and clean or replace the pre filter and air filter Clean the air ...

Page 132: ...ies into the hole at the front of the cylinder head and appear to be an oil leak 3 Reinstall the spark plug Torque to specification See page 97 4 Apply dielectric grease to the inside of each spark plug cap Do not reinstall the cap onto the plug at this step 5 Turn the engine over several times Oil will be forced in and around the piston rings and ring lands coating the cylinder with a protective ...

Page 133: ...poisonous carbon monoxide and can cause loss of consciousness or death Never run an engine in an enclosed area Transporting the Vehicle Follow these procedures when transporting the vehicle 1 Place the transmission in PARK 2 Stop the engine 3 Slowly release the brake pedal and make sure the transmission is in PARK before exiting the vehicle 4 Engage the park brake if equipped 5 Remove the key to p...

Page 134: ... qts 3 76 l excluding coolant bottle Coolant Bottle Capacity 8 oz 237 ml Demand Drive Fluid Capacity 6 75 oz 200 ml Transmission Oil Capacity Standard Models 44 oz 1300 ml LE INTL Models 41 oz 1200 ml Overall Length Width Height 107 5 50 69 in 273 127 175 3 cm Wheelbase 77 in 196 cm Ground Clearance 10 in 25 4 cm Engine Dual overhead cam 4 valve 4 stroke single cylinder Displacement 567 cc Bore x ...

Page 135: ...kes Front Rear Foot Activated 4 wheel hydraulic disc Headlights Base Model 2 single beam 55W halogen Headlights LE Model 2 dual beam 6 LED cluster 40w High 27w Low Taillights 2 single beam 6W Brake Lights 2 single beam 27W Instrument Cluster LCD Auxiliary DC Outlet 12V Altitude Shift Weight Drive Clutch Spring Driven Clutch Spring Meters Feet 0 1500 0 5000 25 52 PN 5632409 Black PN 7043594 Red Whi...

Page 136: ...and Drive Fluid qt 95 l 2877923 Demand Drive Fluid gal 3 8 l Coolant 2880514 Antifreeze 50 50 Premix qt 95 l 2880513 Antifreeze 50 50 Premix gal 3 8 l Grease Specialized Lubricants 2871312 Grease Gun Kit Premium All Season 2871322 All Season Grease 3 oz 89 ml cartridge 2871423 All Season Grease 14 oz 414 ml cartridge 2871460 Premium Starter Grease 2871515 U Joint Grease 3 oz 89 ml cartridge 287155...

Page 137: ...t aggressive throttle application to engage clutch WARNING Excessive throttle may cause loss of control and vehicle rollover Climbing over large objects from a stopped position Shift the transmission to low range and carefully use fast brief aggressive throttle application to engage clutch WARNING Excessive throttle may cause loss of control and vehicle rollover Belt slippage from water or snow in...

Page 138: ...ective spark plug Inspect plug and replace if necessary No spark to spark plug Inspect plug and replace if necessary Water or fuel in crankcase Your POLARIS dealer can assist Low battery voltage Recharge the battery to 12 8 VDC Mechanical failure Your POLARIS dealer can assist Possible Cause Solution Weak spark from spark plug Inspect clean and or replace spark plug Incorrect spark plug gap or hea...

Page 139: ...ecs or replace plug Loose ignition connections Check all connections and tighten Water present in fuel Replace with new fuel Low battery voltage Recharge battery to 12 8 VDC Kinked or plugged fuel tank vent line Inspect and replace Incorrect fuel Replace with recommended fuel Clogged air filter Inspect and clean or replace Low fuel pressure Your POLARIS dealer can assist Other mechanical failure Y...

Page 140: ...es Your POLARIS dealer can assist Incorrect spark plug gap or heat range Set gap to specs or replace plug Loose ignition connections Check all connections and tighten Low battery voltage Recharge the battery to 12 8 VDC Incorrect fuel Replace with fresh recommended fuel Clogged air filter Inspect and clean or replace Other mechanical failure Your POLARIS dealer can assist Overheated engine Clean r...

Page 141: ...ginal registration and received the customer copy please contact your dealer immediately NO WARRANTY COVERAGE WILL BE ALLOWED UNLESS YOUR VEHICLE IS REGISTERED WITH POLARIS Initial dealer preparation and set up of your vehicle is very important in ensuring trouble free operation Purchasing a machine in the crate or without proper dealer set up will void your warranty coverage Warranty Coverage And...

Page 142: ...ES AVAILABLE TO ANY PERSON FOR BREACH OF THIS WARRANTY POLARIS SHALL HAVE NO LIABILITY TO ANY PERSON FOR INCIDENTAL CONSEQUENTIAL OR SPECIAL DAMAGES OF ANY DESCRIPTION WHETHER ARISING OUT OF EXPRESS OR IMPLIED WARRANTY OR ANY OTHER CONTRACT NEGLIGENCE OR OTHER TORT OR OTHERWISE THIS EXCLUSION OF CONSEQUENTAL INCIDENTAL AND SPECIAL DAMAGES IS INDEPENDENT FROM AND SHALL SURVIVE ANY FINDING THAT THE ...

Page 143: ...es vary considerably from country to country You may be required to present documentation of your move to POLARIS in order to continue your warranty coverage You may also be required to obtain documentation from POLARIS in order to register your product in your new country You should warranty register your product at a local POLARIS dealer in your new country immediately after you move to continue...

Page 144: ...icles starts on the date of purchase by original retail purchaser and continues for a period of 500 hours of engine operation 5000 kilometers 3100 miles of vehicle travel or 30 calendar months from the date of purchase whichever comes first The warranty period for ATVs less than 100cc emissions certified vehicles starts on the date of purchase by original retail purchaser and continues for a perio...

Page 145: ...ITS ESSENTIAL PURPOSE ALL IMPLIED WARRANTIES INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED IN DURATION TO THE WARRANTY PERIOD DESCRIBED HEREIN POLARIS DISCLAIMS ALL EXPRESS WARRANTIES NOT STATED IN THIS WARRANTY Some states do not allow limitations on how long an implied warranty lasts so the above limitation may not apply i...

Page 146: ...n aftermarket parts manufacturer reduces the effectiveness of the vehicle s emission controls Tampering with emission controls is prohibited by federal law California Residents Certain POLARIS Off Road Vehicles are available in 49 state and 50 state versions Only the 50 state models are certified for sale in California The 50 state models available for sale in California are identified by the lett...

Page 147: ...145 MAINTENANCE LOG Use the following chart to record periodic maintenance DATE MILES KM OR HOURS TECHNICIAN SERVICE PERFORMED COMMENTS ...

Page 148: ...56 Break In Period 52 53 Burning Belts 135 C Cab Frame ROPS 38 Cab Nets 27 Cap Fuel 28 Cargo 68 69 Changing Coolant 100 Changing Gears 35 Chart Periodic Maintenance 83 87 Check Engine Indicator 51 Chrome Wheel Care 128 Cleaning and Storage 126 131 Cleaning the Air Filter 106 107 Cleaning the Exhaust System 108 Cleaning the Spark Arrester 108 Clothing 9 Clutching 133 Component Locations 24 25 Condi...

Page 149: ...Coolant Bottle 102 Demand Drive 94 Front Gearcase 94 Main Gearcase 95 Radiator Coolant 101 Transmission 95 Fluid Levels During Storage 129 Fluid Recommendations Gearcase 96 Fluid Battery 123 Fluid Brake 112 F Fogging the Engine 130 Fouled Plugs 97 Freeplay Adjustment Throttle 110 Freeplay Steering Wheel 113 Freeplay Throttle 109 Fuel Cap 28 Fuel Safety 22 Fuel Stabilizer 129 Fuel Tank Filler Cap 2...

Page 150: ...ase 94 Main Gearcase 95 Transmission 95 O Oil Check Demand Drive 94 Engine Oil 91 Front Gearcase 94 Main Gearcase 95 Transmission 95 Oil Recommendations 90 Operation on Public Lands 82 Operation Cooling System 100 Operation Transmission 103 105 Operator Restrictions 14 P Park Brake Lever 37 Parking on an Incline 67 Parking the Vehicle 57 Passenger Hand Hold Adjustment 26 Periodic Maintenance Chart...

Page 151: ...ection 130 Storage and Lubrication 130 Storage Area 130 Storage Battery 123 Storage Fluid Levels 129 Storage Oil and Filter 129 Storage Removal From 131 Suspension Settings 114 S Switches AWD Switch 34 40 Differential Lock Switch 34 Ignition 33 Light 33 Light Switch 33 Mode Button 44 T Tachometer 49 Throttle Freeplay 109 Throttle Freeplay Adjustment 110 Throttle Freeplay Inspection 109 Throttle Pe...

Page 152: ... Wear your seat belt Vehicle rollover can cause severe injury or death Reduce speed and use extra caution when carrying passengers Avoid sharp turns or turns while applying heavy throttle Make sure passengers read and understand all safety labels Operate slowly in reverse avoid sharp turns or sudden braking On paved surfaces pavement may seriously affect handling and control With non Polaris appro...