7.5
FINAL DRIVE
7
9924125 - 2013
RANGER
RZR / RZR S / RZR 4 Service Manual
© Copyright 2012 Polaris Sales Inc.
6.
Install brake caliper and mounting bolts. Torque bolts
to specification.
7.
Install the steering tie rod end onto the front bearing
carrier.
NOTE: Refer to the photos below to ensure proper
placement of the tie rod end.
8.
Torque the tie rod end fastener to specification and
install a
new
cotter pin.
9.
Torque wheel hub nut to specification and install a
new
cotter pin. Tighten nut slightly if necessary to
align cotter pin holes.
10. Install wheel and (4) wheel nuts. Torque wheel nuts
to specification.
11. Rotate wheel and check for smooth operation. Bend
both ends of cotter pin around end of spindle in
different directions.
=
T
Front Caliper Mounting Bolts:
31-34 ft-lbs (42-46 Nm)
CAUTION
New bolts have a pre-applied locking agent
which is destroyed upon removal. Always use
new brake caliper mounting bolts
upon assembly.
42.5 ft-lbs
58 (Nm)
Tie Rod End
RZR / RZR S
Shown
Tie Rod End
42.5 ft-lbs
58 (Nm)
RZR 4
Shown
=
T
Tie Rod End Fastener:
42.5 ft-lbs (58 Nm)
=
T
Wheel Hub Castle Nut:
80 ft-lbs (108 Nm)
=
T
Wheel Nuts:
Steel Wheels:
27 ft-lbs (37 Nm)
Aluminum Wheels:
30 ft-lbs + 90° (1/4 turn)
80 ft-lbs
NEW Cotter Pin
(108 Nm)
PRELIMINARY
VERSION
Summary of Contents for 2013 RANGER RZR
Page 417: ...2013 RANGER RZR 800...
Page 418: ...2013 RANGER RZR 800...
Page 419: ...2013 RANGER RZR 800 EPS...
Page 420: ...2013 RANGER RZR 800 EPS...
Page 421: ...2013 RANGER RZR S 800...
Page 422: ...2013 RANGER RZR S 800...
Page 423: ...2013 RANGER RZR S 800 INT L...
Page 424: ...2013 RANGER RZR S 800 INT L...
Page 425: ...2013 RANGER RZR 4 800...
Page 426: ...2013 RANGER RZR 4 800...
Page 427: ...2013 RANGER RZR 4 800 EPS...
Page 428: ...2013 RANGER RZR 4 800 EPS...