9.2
BRAKES
9924125 - 2013
RANGER
RZR / RZR S / RZR 4 Service Manual
© Copyright 2012 Polaris Sales Inc.
GENERAL SPECIFICATIONS
TORQUE SPECIFICATIONS
SPECIAL TOOLS
SPX Corp:
1-800-328-6657 or http://polaris.spx.com/
FRONT BRAKE SYSTEM
Item
Standard
Service Limit
Front Brake Pad Thickness
RZR / RZR S:
.300 ± .007" (7.62 ± .178 mm)
.180" (4.6 mm)
RZR 4:
.297 ± .007" (7.54 ± .178 mm)
Front Brake Disc Thickness
.188" (4.78 mm)
.170" (4.32 mm)
Front Brake Disc Runout
-
.010" (.254 mm)
REAR BRAKE SYSTEM
Item
Standard
Service Limit
Rear Brake Pad Thickness
.298 ± .007" (7.57 ± .178 mm)
.180" (4.6 mm)
Rear Brake Disc Thickness
.188" (4.78 mm)
.170" (4.32 mm)
Rear Brake Disc Runout
-
.010" (.254 mm)
Item
Torque
ft-lbs
Torque
Nm
Front Caliper Mounting Bolts
31-34
42-46
Rear Caliper Mounting Bolts
18
24
Brake Line Flare
12-15
16-20
Brake Line Banjo Bolts
(Caliper Attachment)
15
20
Brake Line Banjo Bolt
(Master Cylinder Attachment)
15
20
Front Brake Disc to Hub Bolts
18
24
Rear Brake Disc to Hub Bolts
28
38
Brake Switch
12-15
16-20
Master Cylinder to Frame
17
23
Brake Pedal Mounting Bracket
to Frame
17
23
Part Number
Tool Description
2870975
Mity Vac™ Pressure Test Tool
PRELIMINARY
VERSION
Summary of Contents for 2013 RANGER RZR
Page 417: ...2013 RANGER RZR 800...
Page 418: ...2013 RANGER RZR 800...
Page 419: ...2013 RANGER RZR 800 EPS...
Page 420: ...2013 RANGER RZR 800 EPS...
Page 421: ...2013 RANGER RZR S 800...
Page 422: ...2013 RANGER RZR S 800...
Page 423: ...2013 RANGER RZR S 800 INT L...
Page 424: ...2013 RANGER RZR S 800 INT L...
Page 425: ...2013 RANGER RZR 4 800...
Page 426: ...2013 RANGER RZR 4 800...
Page 427: ...2013 RANGER RZR 4 800 EPS...
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