Polaris 2882238 Manual Download

Page: 3 / 13

Instr 9927471

Rev 01 2016-11

Page 3 of 13

Power Cable Kit (PN 2881684) Includes:

REF

QTY

PART DESCRIPTION

PART NUMBER

Power Cables, Vehicle Bus Bar to Battery

4015881

Instructions

9926841

TOOLS REQUIRED

• Safety Glasses
• Socket Set, SAE
• Socket Set, Metric
• Wrench Set, SAE
• Wrench Set, Metric

• Phillips Screwdriver
• Socket Set, Torx

Bit

• Pliers, Side Cutting

IMPORTANT

Your POLARIS

PRO HD 4500 WINCH KIT is exclusively designed for your vehicle. Please read the installation

instructions thoroughly before beginning. Installation is easier if the vehicle is clean and free of debris. For your
safety, and to ensure a satisfactory installation, perform all installation steps correctly in the sequence shown.

ASSEMBLY TIME

Approximately 1 hr.

Summary of Contents for 2882238

Page 1: ...IN Read these instructions and check to be sure all parts and tools are accounted for Please retain these installation instructions for future reference and parts ordering information KIT CONTENTS Thi...

Page 2: ...17 4 Screw Hex Head M10 X 1 5 X 35 18 2 Screw 10 X 5 8 19 4 Screw Hex Head M6 X 1 0 X 30 20 4 Screw M6 X 1 0 X 25 21 2 Screw M10 X 1 5 X 25 22 6 Nut M10 X 1 5 23 4 Nut Hex Flange M6 X 1 0 24 4 Washer...

Page 3: ...et SAE Wrench Set Metric Phillips Screwdriver Socket Set Torx Bit Pliers Side Cutting IMPORTANT Your POLARIS PRO HD 4500 WINCH KIT is exclusively designed for your vehicle Please read the installation...

Page 4: ...y removing two screws D Retain screws for reuse 5 Detach rubber latch F on both sides of vehicle and open the hood E 6 Remove seven screws G securing drive shaft cover H to the floor Save fasteners fo...

Page 5: ...ation Slide the cable covers on as shown TORQUE 4ft lbs 5 4 Nm WINCH INSTALLATION 1 Install winch mounting bracket f onto the front bumper A using four screws k nuts 2 and washers 2 on lower side and...

Page 6: ...ie to the end of the rope and feed the cable tie through the rubber stop Use a little wax or other mild lubricant on the rubber stop and pull the rope through the rubber stop using the plastic cable t...

Page 7: ...hicle at this time using supplied cable ties WIRELESS REMOTE RECEIVER INSTALLATION 1 Mount wireless remote receiver onto chassis using supplied screws as shown Tighten screws until snug Do not overtig...

Page 8: ...eshooting information at the end of the instructions The remote will automatically turn itself off after 30 seconds of inactivity You will therefore need to turn the remote back on if it has been more...

Page 9: ...indow on the shift knob See photo below The high gear setting is meant for rapid recovery mode only and should not be used while the rope is under load To shift into high gear rotate the gear shifting...

Page 10: ...the winch to Low gear after using the Rapid Recovery so the speed of the winch will not take the operator by surprise Do not pull loads while in Rapid Recovery gear How to shift To operate the Rapid R...

Page 11: ...in parts of it will function Keyed power circuit orange wires not properly powered Check fusebox for 10A accessory circuit Check voltage in certain places especially orange wires coming out of the mai...

Page 12: ...erates quickly but can be slowed if there is a load on the rope or if the rope is bound up inside the spool area Check that the winch is clear and the rope is not bound up and that there is no load pu...

Page 13: ...to fairlead and wireless remote FEEDBACK FORM A feedback form has been created for the installer to provide any comments questions or concerns about the installation instructions The form is viewable...

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