Polaris 2883860 Manual Download

Page: 1 / 13

APPLICATION

Verify accessory fitment at Polaris.com.

BEFORE YOU BEGIN

Read these instructions and check to be sure all parts and tools are accounted for. Please retain these
installation instructions for future reference and parts ordering information.

KIT CONTENTS

This Kit includes:

REF

QTY

PART DESCRIPTION

PART NUMBER

Harness Adapter

2413447

Dash Switch

4015688

4500 Winch Assembly

2636470

Fairlead Mounting Bracket

5258106

Fairlead

2411847

Winch Hook

2411836

Winch Mounting Bracket

5257962

Contactor (Included on winch assembly)

4015600

Instr 9929139

Rev 01 2018-08

Page 1 of 13

P/N 2883860

POLARIS

4500 HD WINCH KIT

Summary of Contents for 2883860

Page 1: ...arts ordering information KIT CONTENTS This Kit includes REF QTY PART DESCRIPTION PART NUMBER 1 1 Harness Adapter 2413447 2 1 Dash Switch 4015688 3 1 4500 Winch Assembly 2636470 4 1 Fairlead Mounting...

Page 2: ...ED Safety Glasses Drill Drill Bit 1 4 6mm Pliers Push Pin Rivet Pliers Side Cutting Socket Set Hex Bit Metric Socket Set Metric Socket Set Torx Bit Torque Wrench Wrench Set Metric IMPORTANT Your Polar...

Page 3: ...o so will result in a high current electrical arc and may result in battery explosion if tool touches grounded frame Death or serious personal injury may occur a Lift the driver side seat latch A loca...

Page 4: ...Slide and position winch assembly e onto the winch mounting bracket as shown Ensure mounting holes on winch assembly and mounting brackets are aligned Use provided fasteners h to secure winch assembl...

Page 5: ...Guide section at the back of the instruction manual for images and detailed harness connection illustrations to aid in the remaining electrical connections IMPORTANT When making connections ensure all...

Page 6: ...harness adapter onto the keyed power terminal B of the busbar Reinstall the cable connection nut E and torque to specification provided TORQUE 36 in lbs 4 1 Nm Remove the cable connection nut E from...

Page 7: ...ositive and negative busbar terminals as shown in the image below Torque all nuts to specification provided TORQUE 36 in lbs 4 1 Nm g Ensure all wires are secured in place away from all moving parts s...

Page 8: ...into position 13 VERIFY WORK a Confirm all electrical wires connections have been routed and connected per instructions b Confirm that there are no exposed wires or terminals c Ensure all loose wires...

Page 9: ...or until the LED light on the remote turns on If the vehicle is on so that the winch is receiving power the wireless remote should operate the winch as if you were using the winch switch located on th...

Page 10: ...operates inward even when magnetic stop is touching fairlead then verify all winch electrical connections are per instruction manual and free of damage and or corrosion Winch makes noise but rope does...

Page 11: ...Nut M6 Serrated HD Service Handle Kit PN 2205265 REF QTY PART DESCRIPTION 1 1 4500 HD Service Handle 2 1 Mounting Screw Autostop Service Kit PN 2881288 NOTE The Autostop kit is compatible with the Po...

Page 12: ...NOTE The Universal Wireless Remote kit is compatible with the Polaris 4500 HD winch kit and is available for purchase separately REF QTY PART DESCRIPTION 1 1 Wireless Receiver 2 1 Wireless Remote 3 1...

Page 13: ...8 and older Winch Harness Detail FEEDBACK FORM A feedback form has been created for the installer to provide any comments questions or concerns about the installation instructions The form is viewable...

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