background image

Instr 9929139

Rev 01 2018-08

Page 2 of 13

REF

QTY

PART DESCRIPTION

PART NUMBER

9

1

Winch Cable

2878889

10

1

Battery Cable, Positive

4018231

11

1

Battery Cable, Negative

4018231

12

1

Winch control Harness

2414804

13

6

Screw - CAR, M10 X 1.5 X 25

7519372

14

4

Screw - M12 X 1.75 X 25

7519072

15

4

Screw - HXFL, M8 X 1.25 X 20

7519133

16

2

Nut, Battery Cable

7547270

17

4

Locking Nut - M12 X 1.75

7547441

18

6

Locking Nut - M10 x 1.5

7547423

1

Instructions

9929139

TOOLS REQUIRED

• Safety Glasses

• Drill

• Drill Bit: 1/4” (6mm)

• Pliers, Push Pin Rivet

• Pliers, Side Cutting

• Socket Set, Hex Bit, Metric

• Socket Set, Metric

• Socket Set, Torx

®

Bit

• Torque Wrench

• Wrench Set, Metric

IMPORTANT

Your Polaris

®

4500 HD Winch Kit is exclusively designed for your vehicle. Please read the installation

instructions thoroughly before beginning. Installation is easier if the vehicle is clean and free of debris. For your
safety, and to ensure a satisfactory installation, perform all installation steps correctly in the sequence shown.

ASSEMBLY TIME

Approximately 48 minutes

NOTE

Additional time may be required for optional steps, or

to accommodate other installed accessories.

Summary of Contents for 2883860

Page 1: ...arts ordering information KIT CONTENTS This Kit includes REF QTY PART DESCRIPTION PART NUMBER 1 1 Harness Adapter 2413447 2 1 Dash Switch 4015688 3 1 4500 Winch Assembly 2636470 4 1 Fairlead Mounting...

Page 2: ...ED Safety Glasses Drill Drill Bit 1 4 6mm Pliers Push Pin Rivet Pliers Side Cutting Socket Set Hex Bit Metric Socket Set Metric Socket Set Torx Bit Torque Wrench Wrench Set Metric IMPORTANT Your Polar...

Page 3: ...o so will result in a high current electrical arc and may result in battery explosion if tool touches grounded frame Death or serious personal injury may occur a Lift the driver side seat latch A loca...

Page 4: ...Slide and position winch assembly e onto the winch mounting bracket as shown Ensure mounting holes on winch assembly and mounting brackets are aligned Use provided fasteners h to secure winch assembl...

Page 5: ...Guide section at the back of the instruction manual for images and detailed harness connection illustrations to aid in the remaining electrical connections IMPORTANT When making connections ensure all...

Page 6: ...harness adapter onto the keyed power terminal B of the busbar Reinstall the cable connection nut E and torque to specification provided TORQUE 36 in lbs 4 1 Nm Remove the cable connection nut E from...

Page 7: ...ositive and negative busbar terminals as shown in the image below Torque all nuts to specification provided TORQUE 36 in lbs 4 1 Nm g Ensure all wires are secured in place away from all moving parts s...

Page 8: ...into position 13 VERIFY WORK a Confirm all electrical wires connections have been routed and connected per instructions b Confirm that there are no exposed wires or terminals c Ensure all loose wires...

Page 9: ...or until the LED light on the remote turns on If the vehicle is on so that the winch is receiving power the wireless remote should operate the winch as if you were using the winch switch located on th...

Page 10: ...operates inward even when magnetic stop is touching fairlead then verify all winch electrical connections are per instruction manual and free of damage and or corrosion Winch makes noise but rope does...

Page 11: ...Nut M6 Serrated HD Service Handle Kit PN 2205265 REF QTY PART DESCRIPTION 1 1 4500 HD Service Handle 2 1 Mounting Screw Autostop Service Kit PN 2881288 NOTE The Autostop kit is compatible with the Po...

Page 12: ...NOTE The Universal Wireless Remote kit is compatible with the Polaris 4500 HD winch kit and is available for purchase separately REF QTY PART DESCRIPTION 1 1 Wireless Receiver 2 1 Wireless Remote 3 1...

Page 13: ...8 and older Winch Harness Detail FEEDBACK FORM A feedback form has been created for the installer to provide any comments questions or concerns about the installation instructions The form is viewable...

Reviews: