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Instr 9929139

Rev 01 2018-08

Page 4 of 13

4.

INSTALL WINCH ASSEMBLY.

a. Slide winch mounting bracket

u

into position

from the passenger side as shown. Orient and
align winch mounting bracket to front
suspension bracket and steering bracket as
shown. Secure into position with provided
carriage bolts

f

and locking nuts

l

. Torque

fasteners to below specification.

TORQUE

30 ft. lbs. (40.7 Nm)

b. Slide and position winch assembly

e

onto the

winch mounting bracket as shown. Ensure
mounting holes on winch assembly and
mounting brackets are aligned. Use provided
fasteners

h

to secure winch assembly onto

winch mounting bracket. Torque fasteners to
below specification.

TORQUE

16 ft. lbs. (21.7 Nm)

5.

INSTALL FAIRLEAD ASSEMBLY.

a. Install fairlead

t

to fairlead mounting bracket

r

using the provided screws

f

and locking

nuts

l

.

TORQUE

16 ft. lbs. (21.7 Nm)

b. Install fairlead mount bracket

i

with fairlead to

suspension bracket with four screws

o

and

nuts

u

as shown.

TORQUE

24 ft. lbs. (32.5 Nm)

Summary of Contents for 2883860

Page 1: ...arts ordering information KIT CONTENTS This Kit includes REF QTY PART DESCRIPTION PART NUMBER 1 1 Harness Adapter 2413447 2 1 Dash Switch 4015688 3 1 4500 Winch Assembly 2636470 4 1 Fairlead Mounting...

Page 2: ...ED Safety Glasses Drill Drill Bit 1 4 6mm Pliers Push Pin Rivet Pliers Side Cutting Socket Set Hex Bit Metric Socket Set Metric Socket Set Torx Bit Torque Wrench Wrench Set Metric IMPORTANT Your Polar...

Page 3: ...o so will result in a high current electrical arc and may result in battery explosion if tool touches grounded frame Death or serious personal injury may occur a Lift the driver side seat latch A loca...

Page 4: ...Slide and position winch assembly e onto the winch mounting bracket as shown Ensure mounting holes on winch assembly and mounting brackets are aligned Use provided fasteners h to secure winch assembl...

Page 5: ...Guide section at the back of the instruction manual for images and detailed harness connection illustrations to aid in the remaining electrical connections IMPORTANT When making connections ensure all...

Page 6: ...harness adapter onto the keyed power terminal B of the busbar Reinstall the cable connection nut E and torque to specification provided TORQUE 36 in lbs 4 1 Nm Remove the cable connection nut E from...

Page 7: ...ositive and negative busbar terminals as shown in the image below Torque all nuts to specification provided TORQUE 36 in lbs 4 1 Nm g Ensure all wires are secured in place away from all moving parts s...

Page 8: ...into position 13 VERIFY WORK a Confirm all electrical wires connections have been routed and connected per instructions b Confirm that there are no exposed wires or terminals c Ensure all loose wires...

Page 9: ...or until the LED light on the remote turns on If the vehicle is on so that the winch is receiving power the wireless remote should operate the winch as if you were using the winch switch located on th...

Page 10: ...operates inward even when magnetic stop is touching fairlead then verify all winch electrical connections are per instruction manual and free of damage and or corrosion Winch makes noise but rope does...

Page 11: ...Nut M6 Serrated HD Service Handle Kit PN 2205265 REF QTY PART DESCRIPTION 1 1 4500 HD Service Handle 2 1 Mounting Screw Autostop Service Kit PN 2881288 NOTE The Autostop kit is compatible with the Po...

Page 12: ...NOTE The Universal Wireless Remote kit is compatible with the Polaris 4500 HD winch kit and is available for purchase separately REF QTY PART DESCRIPTION 1 1 Wireless Receiver 2 1 Wireless Remote 3 1...

Page 13: ...8 and older Winch Harness Detail FEEDBACK FORM A feedback form has been created for the installer to provide any comments questions or concerns about the installation instructions The form is viewable...

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