Polaris 550 Indy 2022, Owner'S Manual

Page 1: ...2022 550 Indy 550 Indy LXT 550 Indy Adventure OWNER S MANUAL For Maintenance and Safety 550 Voyageur Indy Evo RMK Evo Downloaded from ManualsNet com search engine...

Page 2: ...service your vehicle in a well ventilated area and wear gloves or wash your hands frequently when servicing your vehicle For more information go to www P65Warnings ca gov passenger vehicle WARNING Rea...

Page 3: ...2022 Owner s Manual 550 INDY 550 INDY LXT 550 INDY ADVENTURE 550 VOYAGEUR INDY EVO RMK EVO Downloaded from ManualsNet com search engine...

Page 4: ...cle Group Inc INVANCE is a registered trademark of CVTECH IBC INC Copyright 2020 Polaris Industries Inc All information contained within this publication is based on the latest product information at...

Page 5: ...POLARIS vehicle making it the finest machine we ve ever produced For safe and enjoyable operation of your vehicle be sure to follow the instructions and recommendations in this owner s manual Your ma...

Page 6: ...t avoided COULD result in death or serious injury CAUTION CAUTION indicates a hazardous situation which if not avoided COULD result in minor to moderate injury NOTICE NOTICE provides key information b...

Page 7: ...Gauge 29 The Perfect Fit 33 Pre Ride Inspections 49 Operation 55 Maintenance 67 Specifications 113 POLARIS Products 135 Troubleshooting 137 Warranty 143 Maintenance Log 153 5 TABLE OF CONTENTS Downloa...

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Page 9: ...can be performed by your authorized POLARIS dealer You and your dealer must complete the registration form included with your snowmobile and forward it to us This completed form is necessary to ensur...

Page 10: ...sound levels POLARIS snowmobiles are engineered to conform to these SAE standards Our muffler systems are designed to reduce noise levels and must not be altered or removed The sound of your snowmobil...

Page 11: ...nnel VIN or emissions certification labels with the wrap If the tunnel wrap doesn t provide an opening for these labels remove the section of wrap where the labels are located q Emissions Certificatio...

Page 12: ...eys are etched with an identification number Remove the spare key and store it in a safe place Your key can be duplicated only by mating a POLARIS key blank using the same identification number with o...

Page 13: ...odifications especially those that increase speed or power DO NOT MODIFY YOUR MACHINE The snowmobile may become aerodynamically unstable at speeds higher than those for which it is designed Loss of co...

Page 14: ...r proper throttle brake and steering control WARNING Improper riding position may reduce control and could result in serious injury or death Always ride in a position that allows for control of your v...

Page 15: ...ider active vehicle requires good judgement and physical skills Operators with cognitive or physical disabilities have an increased risk of loss of control which could result in serious injury or deat...

Page 16: ...t 36 m If your speed is 60 MPH 96 km h your snowmobile will travel about 180 feet 55 m in two seconds Traveling at night requires extra caution Check headlight and taillight to ensure proper operation...

Page 17: ...e traveling in mountainous terrain Take an avalanche class Travel with experienced people Travel on designated trails Make sure each person is equipped with a shovel probe and avalanche beacon You don...

Page 18: ...e rail track and or engine WARNING Inadequate cooling and lubrication will lead to overheating of the slide rail and track causing premature wear damage and failure which can result in serious injury...

Page 19: ...ion and good judgement when driving in hilly terrain Use extra caution when operating in hilly terrain If climbing a hill is unavoidable keep your weight low and forward If you must cross the face of...

Page 20: ...service can be performed by your dealer The clutch is a complex mechanism that rotates at high speeds Each clutch is dynamically balanced before installation Any tampering may disrupt this precision...

Page 21: ...snowmobile safety course and have an operator s certificate For their protection as well as yours make sure they take a snowmobile safety course Everyone can benefit from the course Don t jump your sn...

Page 22: ...25 18 11 4 3 11 18 25 32 39 46 54 61 68 75 82 89 97 60 25 17 10 3 4 11 19 26 33 40 48 55 62 69 76 84 91 98 Frostbite in 30 min 10 min 5 min WINDCHILL CHART C Wind Speed in Km h Actual Thermometer Rea...

Page 23: ...empt adjustment with engine running Do not operate engine with the clutch guard removed Never run engine with drive belt removed Never service clutches yourself See your dealer BELT REMOVAL ALL UNITS...

Page 24: ...ges to avoid unexpected obstacles or to stop safely Never consume alcohol or drugs before or while operating this vehicle In an emergency push down the Auxiliary Shut Off Switch located on the top of...

Page 25: ...m Use unmixed fuel only Check oil level when refueling REPORTING SAFETY DEFECTS CANADA To report a safety defect to Transport Canada you may either fill out an online defect complaint form at their we...

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Page 27: ...ator Seat h IFS Shock w Nosepan o Taillight j Side Panel e Front Bumper a Rear Bumper k Torsion Spring r Hood s Snow Flap l Rear Track Shock t Headlight d Upper Control Arm 1 Front Track Shock y Winds...

Page 28: ...h e Engine Stop Switch r Recoil Starter Handle t Brake Lever y Parking Brake Lock u Handlebar Grip Warmer Switch i Thumb warmer Switch o Electronic Reverse Button a Headlight Dimmer Switch s Tool Kit...

Page 29: ...mum weight capacity for the cargo area is 30 lbs 14 kg Always secure cargo before operating Do not exceed the weight limit TOOL KIT The tool kit is located in the toe of the left footwell NOTICE Spare...

Page 30: ...others This applies to but is not limited to the following areas brakes clutches fuel systems and exhaust systems Exhaust systems are critical safety areas that must use approved POLARIS parts Please...

Page 31: ...r Parking Brake t Reverse NOTICE Certain products will damage the lens and other plastic surfaces Do not use alcohol to clean the instrument cluster Immediately clean off any gasoline that splashes on...

Page 32: ...age is low The high beam indicator illuminates when the lights are set to high beam The parking brake Indicator illuminates when the parking brake is engaged It will also illuminate when the service b...

Page 33: ...wered by an external DC power supply connector The information center is set to display standard units of measurement for distance and temperature q Information Display Area This area displays either...

Page 34: ...press and release the MODE button or the MODE switch until the desired item is displayed ODOMETER ENGINE HOUR DISPLAY AREA This area displays the odometer Trip 1 meter Trip 2 meter CLOCK and Engine H...

Page 35: ...pending on rider weight vehicle speed riding style and trail conditions We recommend starting with factory settings and then customizing each adjustment individually to suit rider preference The snowm...

Page 36: ...ster Please see your POLARIS dealer for accessory options IMPORTANT Before adjusting elevate the front end of the snowmobile so the skis are lifted off the ground All measurements are taken with no pr...

Page 37: ...so you can evaluate the change For further assistance your dealer can assist SUSPENSION PERFORMANCE TIPS Rider weight usually determines the position at which the spring preload should be set However...

Page 38: ...within the spring or threads 4 Using a spanner wrench rotate the spring to adjust length NOTICE Never adjust a spring beyond the maximum adjustment length shown in the chart Adjusting beyond maximum a...

Page 39: ...T 11 125 28 2 cm 550 INDY 144 160 220 lbs 73 100 kg 550 INDY Adventure Voyageur LXT 10 75 27 3 cm 550 INDY 144 10 5 26 7 cm 220 280 lbs 100 127 kg 550 INDY Adventure Voyageur LXT 10 5 26 7 cm 550 INDY...

Page 40: ...g the rear suspension With the rider seated measure the distance between the ground and the rear bumper at the exact location used for measurement X This is measurement Y To determine sag commonly ref...

Page 41: ...ignificantly more effort Different rate torsion springs are available if a firmer ride is desired See your dealer for more information Low Medium High TORSION SPRING PRELOAD 155 To adjust rear torsion...

Page 42: ...teering performance adjustments can be made to the front limiter strap q Tighten the strap to increase ski pressure Loosen the strap to reduce ski pressure 1 Remove the nuts and flat washers from the...

Page 43: ...e rear suspension up as one allowing the suspension to hit the bump only once and reducing kickback The factory setting is usually adequate for all riders and conditions REAR TO FRONT COUPLING AND THE...

Page 44: ...tions To decrease weight transfer under acceleration for improved cornering rotate the RRSS to a higher position To increase weight transfer or ski lift during acceleration rotate the RRSS to a lower...

Page 45: ...our dealer can help you with initial setup and additional setup instructions to help you achieve your optimum ride A scissor stop tool is also available from your dealer 43 THE PERFECT FIT Downloaded...

Page 46: ...educe steering and braking control on hard packed snow and ice Replace worn skags to maintain proper balance and vehicle control WARNING Loss of control can result in serious personal injury or death...

Page 47: ...loosening its mounting screws set screws Take care to avoid damaging hand warmer brake switch wires when moving components Left Hand Control Brake Master Cylinder 24 in lbs 2 7 Nm Upper Lower Handleb...

Page 48: ...the desired position NOTICE If the control is loose and was inadvertently moved without loosening the screws move the control block slightly to the left or right to relocate the pins 3 Tighten the scr...

Page 49: ...e set screw q on the bottom of the housing 2 Move the control block to the desired position 3 Tighten the screw to specification Do not over torque TORQUE Set Screw 35 in lbs 4 N m 4 With the engine o...

Page 50: ...e handlebar forward or rearward to the desired angle 3 Be sure the handlebar brake lever and throttle lever operate smoothly and do not hit the gas tank windshield or any other part of the machine whe...

Page 51: ...Lock Brake Lever Brake System page 52 page 51 page 85 Auxiliary Shut Off Switch Engine Stop Switch page 54 Ignition Switch page 54 Headlight Taillight Brake Light page 54 Suspension Mounting Bolts pag...

Page 52: ...htness Check rear idler wheel bolts for tightness page 35 Check rear idler adjusting bolt locknuts for tightness Check torque arm bolts for tightness Check carrier and bogie wheel bolts for tightness...

Page 53: ...r snowmobile Always make sure both are functioning properly Squeeze the throttle lever to make sure it compresses evenly and smoothly When released the lever should immediately return to the idle posi...

Page 54: ...oir Cover r Fluid Level Indicator LOCK ENGAGEMENT To engage the lock squeeze the brake lever tightly and push forward on the lock Hold the lock forward while releasing the brake lever NOTICE If the br...

Page 55: ...damage or failure caused by operation on ice or poor lubrication conditions voids the track warranty WARNING Operating the snowmobile with a damaged track increases the possibility of track failure wh...

Page 56: ...the engine without checking all vehicle components to be sure of proper operation See page 51 ENGINE STOP SWITCH Check the auxiliary shut off switch for proper operation Push the switch down to stop...

Page 57: ...s the throttle until the engine starts CAUTION To avoid injury and or engine damage do not operate the electric starter or pull rope starter while the engine is running NOTICE Don t pull the starter r...

Page 58: ...ollowing chart lists methods for stopping the snowmobile in the event of an emergency See page 54 for more information about the engine stop switch and throttle safety switch SYSTEM WHAT IT DOES THROT...

Page 59: ...ge resulting in serious engine damage Oils may be incompatible and the result could be sludge formation filter blockage and reduced cold weather flow rates All POLARIS oils are compatible with each ot...

Page 60: ...ng track Never hold the snowmobile up or stand behind it while warming up the track Do not use excessive throttle during warm up or when the track is free hanging Use a stable rear support WARNING Use...

Page 61: ...not fill the tank neck Do not smoke or allow open flames or sparks in or near the area where refueling is performed or where gasoline is stored If gasoline spills on your skin or clothing immediately...

Page 62: ...ne damage FUEL VALVE The fuel valve is located near the lower rear area of the oil bottle Turn the fuel valve off whenever the snowmobile is stored parked or transported Turn the fuel valve clockwise...

Page 63: ...titude and temperature affect air density which is the amount of oxygen available for combustion In low elevations and cold temperatures the air has more oxygen In higher elevations and higher tempera...

Page 64: ...witch Do not start the engine again until the malfunction has been corrected by your dealer The throttle safety switch is designed to stop the engine whenever all pressure is removed from the throttle...

Page 65: ...to activate preventing the engine from starting If this occurs return the snowmobile to an authorized POLARIS dealer for service If an emergency exists and it s necessary to start the engine the throt...

Page 66: ...in forward gear when it s restarted DISENGAGING REVERSE 1 Stop the snowmobile and leave the engine idling CAUTION Engaging the starter when the engine is running WILL result in serious engine damage e...

Page 67: ...a rope Only a stiff metal pole connecting the towed object and the tow hitch on the snowmobile should be used If passengers are to be towed on a toboggan or sled make sure the pole is at least four fe...

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Page 69: ...mation hangtag which is intended solely for your use in making a purchasing decision EMISSION CONTROL MAINTENANCE REQUIREMENTS Your snowmobile is certified to operate on gasoline with a minimum octane...

Page 70: ...alified service technician For continued optimum performance and component life continue maintenance checks at 1000 mile 1600 km intervals All necessary replacement parts and labor incurred with the e...

Page 71: ...R REPLACE L LUBRICATE ITEM FREQUENCY 150 MI 240 KM 500 MI 800 KM 1000 MI 1600 KM 2000 MI 3200 KM PRE SEASON CLUTCH Drive Belt Condition See page 88 I I I I Clutches C C C Belt Tension I I I I Clutch...

Page 72: ...ge 85 I I I I Brake Disc I I I I Parking Brakes See page 52 I I I I Brake System See page 85 I Brake Fluid See page 51 page 86 I FUEL MANAGEMENT Carburetor synchronize See page 81 I I I Idle RPM I I I...

Page 73: ...200 KM PRE SEASON Oil Lines I I I Air Box I I I I I Drain and Water Traps See page 82 I I I ELECTRICAL Auxiliary Shut Off See page 54 I I I I I Throttle Safety Switch I I I I I Ignition Switch I I I I...

Page 74: ...teering Fasteners I I I I C Rear Suspension Fasteners I I I I I Cooling Fan Ducts Bulkhead Vent See page 81 I I I I Skags Wear Bars See page 98 I I I I I Ski Saddle Spindle Bolts I I I I I Steering Ar...

Page 75: ...Condition See page 100 I Chaincase Oil I R I R I BOLT TORQUE INSPECTION To maintain proper chassis performance see your POLARIS dealer or equivalent for a bolt torque inspections every 1000 miles 160...

Page 76: ...wing 1 Rotate the two 1 4 turn fasteners located at the upper edges of the side panel q counterclockwise 2 Release the side panel strap at the lower edge of the panel w To remove an open side panel 1...

Page 77: ...seasonal storage When operating in heavy wet snow conditions lubricate every 500 miles 800 km Lack of lubrication will adversely affect your ride and the life of the suspension For more information a...

Page 78: ...n the oil level at the top of the fill plug hole POLARIS recommends the use of POLARIS Synthetic Chaincase Lube or equivalent product OIL LEVEL 1 Position the vehicle on a level surface 2 Remove the f...

Page 79: ...ing surfaces on the drain plug and the chaincase should be clean and free of burrs nicks or scratches 4 Reinstall the drain plug TORQUE Drain Plug 6 10 ft lbs 8 13 N m 5 Remove the fill plug Clean off...

Page 80: ...Use recommended spark plugs with the proper gap Use only resistor type spark plugs Torque spark plugs to specification TORQUE Spark Plug 18 22 ft lbs 24 30 N m Always carry spare spark plugs SPARK PL...

Page 81: ...or Before changing spark plug heat ranges be sure the correct main jet is installed in the carburetor s WARNING A hot exhaust system and engine can cause burns Wear protective gloves when removing a s...

Page 82: ...ters periodically to remove any accumulation of snow OIL LINES Inspect oil line condition every 1000 miles 1600 km OIL FILTER The oil filter is located in line between the oil tank and oil pump Have y...

Page 83: ...fuel lines may cause damage to the lines If a fuel line has been damaged or kinked replace it promptly COOLING SYSTEM Inspect the fan intake and outlet ducts for cracks blockage obstructions damaged s...

Page 84: ...ng Poor idle Overheated pistons and cylinder walls Plug fouling Poor engine response to various throttle valve openings CARBURETOR WATER SEDIMENT TRAP Most POLARIS snowmobiles contain patented carbure...

Page 85: ...Slide the clamp q away from the drain plug w and remove the drain plug from the sediment tube 4 Wipe residue from the plug and reinstall it 5 Reposition the clamp with the clasp facing outward and tig...

Page 86: ...ke lever lock or have an assistant hold the brake lever firmly 3 Loosen the adjuster bolt jam nut q 4 Finger tighten the adjuster bolt w until it can no longer be adjusted by hand then back off 1 4 tu...

Page 87: ...failure during operation can result in serious injury or death Properly functioning brakes are vital to your safety Be sure the brake pads do not drag on the disc and that brake lever travel is not ex...

Page 88: ...e master cylinder cover free of dirt and debris The vent slits allow for diaphragm movement and if they become plugged movement of brake fluid below the diaphragm may be restricted altering brake func...

Page 89: ...r leaves no room for fluid expansion and may cause the brakes to lock resulting in serious injury or death Always add brake fluid to the fill line as recommended 7 After bleeding is complete refill th...

Page 90: ...cations to clutches such as adding or removing weights will void the warranty NOTICE The slider blocks and bushings of the 550 clutches are made of a material that may be damaged if lubricated Do not...

Page 91: ...the belt and apply downward pressure while measuring at point This measurement should be 1 1 8 1 1 4 in 2 85 3 2 cm DRIVE BELT DEFLECTION ADJUSTMENT Adjusting the drive belt deflection is accomplished...

Page 92: ...se to decrease deflection When making adjustments only adjust one of the screws 2 To increase belt deflection use a 3 mm Allen wrench to turn one of the adjuster screws w inwards clockwise To decrease...

Page 93: ...driven clutch counter clockwise 1 4 turn by hand to ensure forward engagement before attempting to remove the belt 1 Stop the engine after operating in a forward motion 2 Turn the ignition key off Wai...

Page 94: ...INSPECTION WARNING Broken track rods can cause a rotating track to come off the snowmobile which could cause serious injury or death Never operate with a damaged track Never rotate a damaged track un...

Page 95: ...e available Your dealer can provide more information Track damage or failure caused by operation on ice or under other poor lubrication conditions will void the track warranty TRACK TENSION WARNING Mo...

Page 96: ...ine off 2 Lift the rear of the snowmobile and safely support it off the ground 3 Place the recommended weight or downward pressure on the track at the specified distance see chart ahead of the center...

Page 97: ...k TIP Check more frequently when the snowmobile is new 10 Start the engine and slowly rotate the track at least five revolutions Let the track come to a stop do not apply brakes 11 Check track alignme...

Page 98: ...come to a stop do not apply brakes 3 Inspect track alignment by looking through the track window to make sure the rails are evenly spaced on each side If the track runs to the left loosen the idler s...

Page 99: ...service SKI TOE SETTINGS WARNING Improper ski toe adjustment may cause loss of steering control resulting in serious injury or death Do not attempt to change toe adjustment Your POLARIS dealer can pe...

Page 100: ...olte At this point measure between the skis This is measurement q 6 Perform the same measurement rearward from the center of the ski mounting bolt This is measurement w 7 The q measurement should be g...

Page 101: ...diameter Carbide skags must be replaced if any abnormal wear or chipping is found SKAG REPLACEMENT To replace the skag do the following 1 Raise and support the front of the snowmobile so the skis are...

Page 102: ...N 65 WARNING Batteries battery posts terminals and related accessories can expose you to chemicals including lead which is known to the State of California to cause birth defects or other reproductive...

Page 103: ...charged 2 Set the battery in the battery holder 3 Connect and tighten the red positive cable first 4 Connect and tighten the black negative cable last 5 Verify that cables are properly routed 6 Re ins...

Page 104: ...e side of battery Lead Acid only LOW MAINTENANCE BATTERY The battery is activated when packaged Non removable cap s is are located on top of the battery Distilled water or electrolyte is NEVER added B...

Page 105: ...ing times carefully Stop charging if the battery becomes very warm to the touch Allow it to cool before resuming charging TIP Always verify battery condition before and 1 2 hours after the end of char...

Page 106: ...lates reducing the efficiency and service life of the battery CAUTION NEVER add electrolyte to the battery once the battery is in service If necessary only add distilled water to the battery Store the...

Page 107: ...battery in the vehicle with the cables disconnected or store the battery in a cool dry location Batteries will self discharge more rapidly when stored in extreme temperatures AGM LOW MAINTENANCE BATTE...

Page 108: ...uel and treat the new fuel with Carbon Clean It is also recommended riders use non oxygenated fuel during the last rides of the season as non oxygenated fuel stores better than oxygenated fuel and res...

Page 109: ...raying the oil into each cylinder 3 Loosely install the spark plugs NOTICE Do not install new spark plugs after fogging the cylinders Fogging oil prevents the formation of rust corrosion by sticking t...

Page 110: ...e of the damage so that you and your authorized Polaris dealer can address the concern CHAINCASE Never leave used lubricant in the chaincase during the storage season Doing so may leave water present...

Page 111: ...a clean shop towel 5 Apply spray metal protectant on exposed metal components such as the exhaust pipe silencer shock shafts and suspension springs pivots IMPORTANT Do not spray metal protectant on th...

Page 112: ...ard battery remove the battery from the battery tender and re install it back into the battery box Follow the owner s manual for battery installation procedures 4 Verify the spark plugs are installed...

Page 113: ...ngine and allow it to run for another 15 minutes After 15 Minutes shutoff the engine and allow the exhaust pipe to cool 16 Remove and discard the spark plugs Install new spark plugs into the engine Ob...

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Page 115: ...t 2 89 L Gearcase Oil Capacity N A Height 48 75 in 123 2 cm Length 114 in 289 cm Designed Width 48 in 122 cm Brake Type Hayes Phantom Lite DOT 4 Drive Clutch Center Distance 10 63 in 27 cm Drive Belt...

Page 116: ...gnition Timing 15 BTDC 1600 RPM 14 BTDC 6500 RPM Spark Plug Gap NGK BR9ES 0 028 in 0 70 mm Recommended Engine Oil Polaris Blue 2 Cycle Semi Synthetic Oil Recommended Fuel Octane Minimum 87 non oxygena...

Page 117: ...200 195 190 180 180 170 Pilot Jet 45 45 45 45 45 45 45 45 Clip Position 4 4 3 3 2 2 2 1 1800 2400 6000 8000 Main Jet 200 190 185 180 170 165 160 160 Pilot Jet 45 45 45 45 45 45 45 45 Clip Position 4...

Page 118: ...a 2205309 3 2 g 3 ea 7044154 202 292 CVT 1151 1135 7044155 90 112 CVT 5951 1006 Fixed 18 42 72P 600 1200 2000 4000 1200 1800 4000 6000 2205308 21 gr 1 ea 2205309 3 2 g 8 ea 1800 2400 6000 8000 2205308...

Page 119: ...y 3 05 qt 2 89 L Gearcase Oil Capacity N A Height INDY 144 49 75 in 126 5 cm LXT Adventure 52 in 132 cm Length 124 5 in 316 cm Designed Width 48 in 122 cm Brake Type Hayes Phantom Lite DOT 4 Drive Clu...

Page 120: ...it ER Ignition Timing 15 BTDC 1600 RPM 14 BTDC 6500 RPM Spark Plug Gap NGK BR9ES 028 in 0 70 mm Recommended Engine Oil Polaris Blue 2 Cycle Semi Synthetic Oil Recommended Fuel Octane Minimum 87 non ox...

Page 121: ...200 195 190 180 180 170 Pilot Jet 45 45 45 45 45 45 45 45 Clip Position 4 4 3 3 2 2 2 1 1800 2400 6000 8000 Main Jet 200 190 185 180 170 165 160 160 Pilot Jet 45 45 45 45 45 45 45 45 Clip Position 4...

Page 122: ...4000 1200 1800 4000 6000 2205308 21 gr 1 ea 2205309 3 2 g 8 ea 1800 2400 6000 8000 2205308 21 gr 1 ea 2205309 3 2 g 7 ea 18 43 72P 2400 3000 8000 10000 2205308 21 gr 1 ea 2205309 3 2 g 6 ea 3000 3600...

Page 123: ...cc Cylinders 2 Bore x Stroke mm 73 0 x 65 0 Alternator Output 280 watt Carburetor Throttle Body 2 Mikuni Carburetor Model VM34 Idle RPM 200 1700 Rated Operating RPM 200 7000 Cooling Fan Air Ignition T...

Page 124: ...18 to 7 9 to 2 1 to 10 7 to 18 Above 18 0 600 0 2000 Main Jet 240 230 220 220 210 210 195 185 Pilot Jet 45 45 45 45 45 45 45 45 Clip Position 5 4 4 4 3 3 2 1 2 600 1200 2000 4000 Main Jet 230 220 210...

Page 125: ...Jet 170 160 160 155 155 150 145 145 Pilot Jet 45 45 45 45 45 45 45 45 Clip Position 4 3 2 2 1 1 1 1 The carburetor jetting chart above is consistent with the provisions of U S A federal regulation 40...

Page 126: ...205309 3 2 g 3 ea 7044154 202 292 CVT 1151 1135 7044155 90 112 CVT 5951 1006 Fixed 18 42 72P 600 1200 2000 4000 1200 1800 4000 6000 2205308 21 gr 1 ea 2205309 3 2 g 8 ea 1800 2400 6000 8000 2205308 21...

Page 127: ...Brake Type Hayes Phantom Lite DOT 4 Drive Clutch Center Distance 10 63 in 27 cm 10 63 in 27 cm Drive Belt P N 3211174 Drive Clutch Type Driven Clutch Type CVTech PB50 CVTech Invance Reverse Transmissi...

Page 128: ...Engine Oil Polaris Blue Recommended Fuel Octane Minimum 87 non oxygenated CARBURETOR SETTINGS Main Jet 220 Pilot Jet 45 Jet Needle Clip Position 6BGY48 4 Needle Jet Q 0 480 Cutaway 3 Throttle Gap Unde...

Page 129: ...0 Main Jet 210 200 200 195 190 180 180 170 Pilot Jet 45 45 45 45 45 45 45 45 Clip Position 4 4 3 3 2 2 2 1 1800 2400 6000 8000 Main Jet 200 190 185 180 170 165 160 160 Pilot Jet 45 45 45 45 45 45 45 4...

Page 130: ...0 2000 2205308 21 gr 1 ea 2205309 3 2 g 8 ea 7044161 112 247 CVT 1151 1120 7044162 157 180 CVT 5951 1009 Fixed 17 42 72P 600 1200 2000 4000 1200 1800 4000 6000 2205308 21 gr 1 ea 2205309 3 2 g 6 ea 70...

Page 131: ...Height 41 in 104 14 cm Length INDY EVO 114 in 289 cm EVO RMK 124 5 in 316 23 cm Designed Width 44 in 111 76 cm Brake Type Hayes Phantom Lite DOT 4 Drive Clutch Center Distance 10 63 in 27 cm 10 63 in...

Page 132: ...Air Ignition Type Kokusan 16 Bit ER Ignition Timing 15 BTDC 1600 RPM 14 BTDC 6500 RPM Spark Plug Gap NGK BR9ES 028 in 0 70 mm Recommended Engine Oil Polaris Blue 2 Cycle Semi Synthetic Oil Recommended...

Page 133: ...200 195 190 180 180 170 Pilot Jet 45 45 45 45 45 45 45 45 Clip Position 4 4 3 3 2 2 2 1 1800 2400 6000 8000 Main Jet 200 190 185 180 170 165 160 160 Pilot Jet 45 45 45 45 45 45 45 45 Clip Position 4...

Page 134: ...161 112 247 CVT 1151 1120 7044203 135 157 CVT 5951 1008 FIXED 17 44 72P 600 1200 2000 4000 1200 1800 4000 6000 2205308 21 gr 1 ea 2205309 3 2 g 7 ea 7044187 135 247 CVT 1151 1125 1800 2400 6000 8000 2...

Page 135: ...1 gr 1 ea 2205309 3 2 g 8 ea 7044188 135 292 CVT 1151 1126 7044203 135 157 CVT 5951 1008 FIXED 17 44 72P 600 1200 2000 4000 1200 1800 4000 6000 2205308 21 gr 1 ea 2205309 3 2 g 7 ea 1800 2400 6000 800...

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Page 137: ...nt qt 95 l 2873106 SCL Synthetic Chaincase Lubricant gal 3 8 l Grease Specialized Lubricants 2871312 Grease Gun Kit All Season 3 oz 89 ml 2871322 All Season Grease 3 oz 89 ml cartridge 2871423 All Sea...

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Page 139: ...form this service Drive belt turns over Wrong belt for application Replace the drive belt Clutch alignment out of spec Your dealer can perform this service Engine mount broken or loose Inspect and rep...

Page 140: ...spect and replace as needed Excessive belt sheave clearance Your dealer can perform this service Sticky clutch Your dealer can perform this service Poor fuel quality Use 87 91 octane fuel or higher En...

Page 141: ...ngine problem that must be repaired before operating Your dealer can perform this service Engine lacks power Fouled or defective spark plug s Replace the plug s Fuel filter loss of high RPM power Your...

Page 142: ...oo easily Refer to the suspension adjustment and set up information beginning on page 35 Rides too stiff in rear Refer to the suspension adjustment and set up information beginning on page 35 Check fo...

Page 143: ...e from the snow Towing at low RPM Do not tow in deep snow Use fast aggressive throttle to engage clutch Riding with high RPM and slow speed 8000 RPM 10 MPH 16 km h Lower the gear ratio Reduce RPM Avoi...

Page 144: ...SOLUTIONS Clutch malfunction Inspect clutch components Your dealer can perform this service Slow easy clutch engagement Use fast aggressive throttle to engage clutch 142 TROUBLESHOOTING Downloaded fr...

Page 145: ...o familiar with POLARIS policies and procedures and will be happy to assist you When contacting us about parts service or warranty always provide the following information 1 Serial number 2 Model numb...

Page 146: ...ed to Two year extended engine coverage Two year powertrain coverage Extended service contract See your dealer for details and separate terms and conditions for any promotional warranties REGISTRATION...

Page 147: ...nents unauthorized repairs repairs made after the warranty period expires or by an unauthorized repair center use of the product in competition or for commercial purposes Warranty will not apply to an...

Page 148: ...OF CONSEQUENTAL INCIDENTAL AND SPECIAL DAMAGES IS INDEPENDENT FROM AND SHALL SURVIVE ANY FINDING THAT THE EXCLUSIVE REMEDY FAILED OF ITS ESSENTIAL PURPOSE THE IMPLIED WARRANTY OF FITNESS FOR A PARTIC...

Page 149: ...the customs department of the destination country before you move Product importation rules vary considerably from country to country You may be required to present documentation of your move to POLA...

Page 150: ...urchased and you have not followed the procedure set above your product will no longer be eligible for warranty or service bulletin coverage of any kind other than safety bulletins Products registered...

Page 151: ...0 calendar months from the date of purchase whichever comes first This Emissions Limited Warranty covers components if their failure increases the vehicle s regulated emissions and it covers component...

Page 152: ...FAILED OF ITS ESSENTIAL PURPOSE ALL IMPLIED WARRANTIES INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED IN DURATION TO THE WARRAN...

Page 153: ...ts It is a potential violation of the Clean Air Act if a part supplied by an aftermarket parts manufacturer reduces the effectiveness of the vehicle s emission controls Tampering with emission control...

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Page 155: ...e is serviced This will provide you and future owners with an accurate log of maintenance and services performed on the snowmobile DATE MILES KM TECHNICIAN SERVICE PERFORMED COMMENTS 150 mi 240 km 500...

Page 156: ...DATE HOURS TECHNICIAN SERVICE PERFORMED COMMENTS 154 MAINTENANCE LOG Downloaded from ManualsNet com search engine...

Page 157: ...7 Chaincase 108 Chaincase Oil 76 Cleaning the Snowmobile Fogging the Engine 107 Lubrication 109 Storage 109 Wash 109 Clutch Safety 18 Clutch System 88 Cold Weather Drive Away 18 Component Locations 25...

Page 158: ...0 Information Display Area 32 Instrument Cluster 29 Intake Silencer 18 J Jetting 61 K Key Identification 10 L Left Hand Control Alignment 46 Lighting 54 Lights 87 Headlight Replacement 87 Taillight Br...

Page 159: ...tion 78 Specifications 550 Indy 144 117 Adventure 144 117 Indy 121 113 Indy Adventure 155 125 Indy EVO 129 Indy LXT 117 RMK EVO 129 Voyageur 144 120 Voyageur 155 125 Speed Display 32 Spindle bolts 50...

Page 160: ...93 Track Warm Up 58 Transporting the Snowmobile 106 Treating the Fuel System 106 Troubleshooting Drive Belt 141 Troubleshooting Engine 137 Tune Up 106 V Vehicle Identification Numbers 9 W Warning Symb...

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Page 162: ...ur nearest Polaris dealer call 1 800 POLARIS 765 2747 or visit www polaris com Polaris Inc 2100 Highway 55 Medina MN 55340 Part No 9939920 Rev 01 Printed in USA Downloaded from ManualsNet com search e...