76
MAINTENANCE AND LUBRICATION
Periodic Maintenance Chart
Item
Maintenance Interval
(whichever comes first)
Remarks
Hours Calendar
Miles
(Km)
J
E
Fuel system
100 H
12 M
620 (1000)
Check for leaks at tank cap,
lines, fuel valve, filter, pump,
carburetor; replace lines
every two years
J
E
Fuel filter
100 H
12 M
620 (1000)
Replace yearly
"
Radiator
(if applicable)
100 H
12 M
620 (1000)
Inspect; clean external
surfaces
"
Cooling hoses
(if applicable)
100 H
12 M
620 (1000)
Inspect for leaks
"
Engine mounts
100 H
12 M
620 (1000)
Inspect
Exhaust muffler/
pipe
100 H
12 M
620 (1000)
Inspect
J
E
Spark plug
100 H
12 M
620 (1000)
Inspect; replace as needed
J
E
Ignition Timing
100 H
12 M
620 (1000)
Inspect
"
Wiring
100 H
12 M
620 (1000)
Inspect for wear, routing,
security; apply dielectric
grease to connectors
subjected to water, mud, etc.
J
Clutches (drive
and driven)
100 H
12 M
620 (1000)
Inspect; clean; replace worn
parts
J
Front wheel
bearings
100 H
12 M
1000 (1600) Inspect; replace as needed
J
Brake fluid
200 H
24 M
1240 (2000) Change every two years
Spark arrestor
300 H
36 M
1860 (3000) Clean out
E
Idle speed
--
Adjust as needed
J
Toe adjustment
--
Inspect periodically; adjust
when parts are replaced
"
J
Auxiliary brake
--
Inspect daily; adjust as
needed
Headlight aim
--
Adjust as needed
"
Perform these procedures more often for vehicles subjected to severe use.
E
Emission Control System Service (California)
J
Have an authorized Polaris dealer perform these services.
