61
MAINTENANCE
Periodic Maintenance Chart
Lubrication Recommendations
Check and lubricate all components at the intervals outlined in the Periodic Maintenance
Chart beginning on page 59, or more often under severe use, such as wet or dusty conditions.
Items not listed in the chart should be lubricated at the general lubrication interval.
Item
Maintenance Interval
(whichever comes first)
Remarks
Hours Calendar Miles (Km)
Cooling system (if applicable)
50 H
6 M
-
Inspect coolant strength seasonally;
pressure test system yearly
►
Oil lines, fasteners
50 H
6 M
-
Inspect for leaks and loose fittings
►
Engine oil and filter change
100 H
6 M
1000 (1600) Change oil and filter; (perform a break-
in oil change at one month)
►
Front Gearcase oil (if equipped)
100 H
6 M
-
Inspect level; change yearly
►
Middle Gearcase oil (if equipped)
100 H
6 M
-
Inspect level; change yearly
►
Rear gearcase oil (if equipped)
100 H
6 M
-
Inspect level; change yearly
►
Transmission oil
100 H
12 M
1000 (1600) Change fluid
D
E
Fuel system
100 H
12 M
1000 (1600) Cycle key to pressurize fuel pump;
check for leaks at fill cap, fuel lines/rail
and fuel pump; replace lines every two
years
►
Radiator (if applicable)
100 H
12 M
-
Inspect; clean external surfaces
►
Cooling Hoses
100 H
12 M
-
Inspect for leaks
►
Engine mounts
100 H
12 M
-
Inspect
Exhaust muffler/pipe
100 H
12 M
-
Inspect
►
E
Spark plug
100 H
12 M
1000 (1600) Inspect; replace as needed
D
Ignition timing
100 H
12 M
-
Inspect
►
Wiring
100 H
12 M
-
Inspect for wear, routing, security; apply
dielectric grease to connectors sub-
jected to water, mud, etc.
D
►
Clutches
100 H
12 M
1000 (1600) Inspect; clean; replace worn parts
D
Front wheel bearings
100 H
12 M
-
Inspect; replace as needed
D
Brake fluid
200 H
24 M
-
Change every two years
Spark arrester
300 H
36 M
-
Clean out
►
Coolant
-
60 M
-
Replace coolant
Valve clearance
500 H
-
5000 (8000) Inspect; adjust as needed
Idle speed
-
Adjust as needed
D
Toe adjustment
-
Inspect periodically; adjust when parts
are replaced
D
►
Auxiliary brake (if equipped)
-
Inspect daily; adjust as needed
Headlight aim
-
Adjust as needed
Item
Lube
Method
Engine Oil
PS-4 5W-50 4-Cycle Oil
See page 62 (570) or page 64 (ETX).
Brake Fluid
DOT 4 Brake Fluid
See page
76.
Main Gearcase Oil
(Transmission)
AGL Gearcase Lubricant & Transmission
Fluid
See page
66.
Front Gearcase Oil
Demand Drive Fluid
See page
67.
Front Prop Shaft Yoke
U-Joint Grease
Locate fittings and grease (3 pumps
maximum).
